Wheel surface speed from Lindsay's semiempirical analysis Solution

STEP 0: Pre-Calculation Summary
Formula Used
Surface Speed of Wheel = ((Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42*Wheel Removal Parameter)/(7.93*100000*(Surface Speed of Workpiece)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58))^(1/(1-0.158))
vt = ((de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42*Λt)/(7.93*100000*(vw)^0.158*(1+(4*ad/(3*f)))*f^0.58))^(1/(1-0.158))
This formula uses 9 Variables
Variables Used
Surface Speed of Wheel - (Measured in Meter per Second) - Surface speed of wheel is defined as the speed of the surface of the wheel which is used for grinding.
Equivalent Wheel Diameter - (Measured in Meter) - Equivalent Wheel Diameter is the diameter of the grinding wheel used in plunge surface that would give the same length of work wheel contact for the same feed speed.
Percentage Volume of Bond Material in Grinding - The Percentage Volume of Bond Material in Grinding refers to the proportion of the total volume of the grinding wheel that is occupied by the bond material.
Grain Diameter of The Grinding wheel - (Measured in Meter) - Grain Diameter of The Grinding wheel is defined as the actual diameter of the grain of the grinding wheel used in grinding operation.
Rockwell Hardness Number - The Rockwell Hardness Number is directly related to the indentation hardness of the plastic material (i.e., the higher the reading of Rockwell Hardness Number ,the harder the material is).
Wheel Removal Parameter - The Wheel Removal Parameter is the ratio of the volume of wheel removed per unit time per unit thrust force.
Surface Speed of Workpiece - (Measured in Meter per Second) - Surface Speed of Workpiece is the speed of the surface rotating with respect to grinding tool.
Depth of Dress - (Measured in Meter) - Depth of Dress in the dressing process is defined as the amount displacement of the dressing tool towards the workpiece.
Feed - (Measured in Meter) - The Feed is the distance from the cutting tool advances along the length of the work for every revolution of the spindle.
STEP 1: Convert Input(s) to Base Unit
Equivalent Wheel Diameter: 40 Millimeter --> 0.04 Meter (Check conversion ​here)
Percentage Volume of Bond Material in Grinding: 16 --> No Conversion Required
Grain Diameter of The Grinding wheel: 7 Millimeter --> 0.007 Meter (Check conversion ​here)
Rockwell Hardness Number: 20 --> No Conversion Required
Wheel Removal Parameter: 2.4 --> No Conversion Required
Surface Speed of Workpiece: 100 Millimeter per Second --> 0.1 Meter per Second (Check conversion ​here)
Depth of Dress: 0.657680918744346 Millimeter --> 0.000657680918744346 Meter (Check conversion ​here)
Feed: 0.9 Millimeter --> 0.0009 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
vt = ((de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42*Λt)/(7.93*100000*(vw)^0.158*(1+(4*ad/(3*f)))*f^0.58))^(1/(1-0.158)) --> ((0.04^0.14*16^0.47*0.007^0.13*20^1.42*2.4)/(7.93*100000*(0.1)^0.158*(1+(4*0.000657680918744346/(3*0.0009)))*0.0009^0.58))^(1/(1-0.158))
Evaluating ... ...
vt = 0.0048
STEP 3: Convert Result to Output's Unit
0.0048 Meter per Second -->4.8 Millimeter per Second (Check conversion ​here)
FINAL ANSWER
4.8 Millimeter per Second <-- Surface Speed of Wheel
(Calculation completed in 00.004 seconds)

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National Institute of Technology (NIT), Srinagar
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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Lindsay Semiempirical Analysis Calculators

Equivalent wheel diameter from Lindsay's semiempirical analysis
​ LaTeX ​ Go Equivalent Wheel Diameter = ((7.93*100000*((Surface Speed of Workpiece/Surface Speed of Wheel)^0.158)*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Wheel Removal Parameter*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42))^(100/14)
Percentage Volume of Bond material from Lindsay's semiempirical analysis
​ LaTeX ​ Go Percentage Volume of Bond Material in Grinding = ((7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Equivalent Wheel Diameter^0.14*Wheel Removal Parameter*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42))^(100/47)
Grain diameter from Lindsay's semiempirical analysis
​ LaTeX ​ Go Grain Diameter of The Grinding wheel = ((7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Wheel Removal Parameter*Rockwell Hardness Number^1.42))^(100/13)
Wheel removal parameter from Lindsay's semiempirical analysis
​ LaTeX ​ Go Wheel Removal Parameter = (7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42)

Wheel surface speed from Lindsay's semiempirical analysis Formula

​LaTeX ​Go
Surface Speed of Wheel = ((Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42*Wheel Removal Parameter)/(7.93*100000*(Surface Speed of Workpiece)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58))^(1/(1-0.158))
vt = ((de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42*Λt)/(7.93*100000*(vw)^0.158*(1+(4*ad/(3*f)))*f^0.58))^(1/(1-0.158))

Why dressing of wheel is necessary for grinding?

The objective of dressing the wheel is to: True the wheel by knocking abrasive particles from the wheel's surface and making the wheel concentric. This minimizes vibration and improves surface finish, eliminating the vibration of the out-of-balance wheel across the workpiece's surface.

How to Calculate Wheel surface speed from Lindsay's semiempirical analysis?

Wheel surface speed from Lindsay's semiempirical analysis calculator uses Surface Speed of Wheel = ((Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42*Wheel Removal Parameter)/(7.93*100000*(Surface Speed of Workpiece)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58))^(1/(1-0.158)) to calculate the Surface Speed of Wheel, The Wheel surface speed from Lindsay's semiempirical analysis formula is defined as the speed of the surface of the wheel which is used for grinding. Surface Speed of Wheel is denoted by vt symbol.

How to calculate Wheel surface speed from Lindsay's semiempirical analysis using this online calculator? To use this online calculator for Wheel surface speed from Lindsay's semiempirical analysis, enter Equivalent Wheel Diameter (de), Percentage Volume of Bond Material in Grinding (Vb), Grain Diameter of The Grinding wheel (dg), Rockwell Hardness Number (Nhardness), Wheel Removal Parameter t), Surface Speed of Workpiece (vw), Depth of Dress (ad) & Feed (f) and hit the calculate button. Here is how the Wheel surface speed from Lindsay's semiempirical analysis calculation can be explained with given input values -> 4800 = ((0.04^0.14*16^0.47*0.007^0.13*20^1.42*2.4)/(7.93*100000*(0.1)^0.158*(1+(4*0.000657680918744346/(3*0.0009)))*0.0009^0.58))^(1/(1-0.158)).

FAQ

What is Wheel surface speed from Lindsay's semiempirical analysis?
The Wheel surface speed from Lindsay's semiempirical analysis formula is defined as the speed of the surface of the wheel which is used for grinding and is represented as vt = ((de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42*Λt)/(7.93*100000*(vw)^0.158*(1+(4*ad/(3*f)))*f^0.58))^(1/(1-0.158)) or Surface Speed of Wheel = ((Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42*Wheel Removal Parameter)/(7.93*100000*(Surface Speed of Workpiece)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58))^(1/(1-0.158)). Equivalent Wheel Diameter is the diameter of the grinding wheel used in plunge surface that would give the same length of work wheel contact for the same feed speed, The Percentage Volume of Bond Material in Grinding refers to the proportion of the total volume of the grinding wheel that is occupied by the bond material, Grain Diameter of The Grinding wheel is defined as the actual diameter of the grain of the grinding wheel used in grinding operation, The Rockwell Hardness Number is directly related to the indentation hardness of the plastic material (i.e., the higher the reading of Rockwell Hardness Number ,the harder the material is), The Wheel Removal Parameter is the ratio of the volume of wheel removed per unit time per unit thrust force, Surface Speed of Workpiece is the speed of the surface rotating with respect to grinding tool, Depth of Dress in the dressing process is defined as the amount displacement of the dressing tool towards the workpiece & The Feed is the distance from the cutting tool advances along the length of the work for every revolution of the spindle.
How to calculate Wheel surface speed from Lindsay's semiempirical analysis?
The Wheel surface speed from Lindsay's semiempirical analysis formula is defined as the speed of the surface of the wheel which is used for grinding is calculated using Surface Speed of Wheel = ((Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42*Wheel Removal Parameter)/(7.93*100000*(Surface Speed of Workpiece)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58))^(1/(1-0.158)). To calculate Wheel surface speed from Lindsay's semiempirical analysis, you need Equivalent Wheel Diameter (de), Percentage Volume of Bond Material in Grinding (Vb), Grain Diameter of The Grinding wheel (dg), Rockwell Hardness Number (Nhardness), Wheel Removal Parameter t), Surface Speed of Workpiece (vw), Depth of Dress (ad) & Feed (f). With our tool, you need to enter the respective value for Equivalent Wheel Diameter, Percentage Volume of Bond Material in Grinding, Grain Diameter of The Grinding wheel, Rockwell Hardness Number, Wheel Removal Parameter, Surface Speed of Workpiece, Depth of Dress & Feed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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