Wear Ratio Calculator

✖Volume of work material removed is the volume of work material removed during machining.ⓘ Volume of Work Material Removed [V_R]			+10% -10%
✖Volume of electrode material worn out is the volume of electrode material worn out during machining.ⓘ Volume of Electrode Material Worn Out [V_e]			+10% -10%

✖Wear ratio is the ratio of material removed to the tool material worn out during machining.ⓘ Wear Ratio [W]

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Wear Ratio Solution

STEP 0: Pre-Calculation Summary

Formula Used

Wear Ratio = Volume of Work Material Removed/Volume of Electrode Material Worn Out
W = V_R/V_e
This formula uses 3 Variables

Variables Used

Wear Ratio - Wear ratio is the ratio of material removed to the tool material worn out during machining.
Volume of Work Material Removed - (Measured in Cubic Meter) - Volume of work material removed is the volume of work material removed during machining.
Volume of Electrode Material Worn Out - (Measured in Cubic Meter) - Volume of electrode material worn out is the volume of electrode material worn out during machining.

STEP 1: Convert Input(s) to Base Unit

Volume of Work Material Removed: 0.8 Cubic Meter --> 0.8 Cubic Meter No Conversion Required
Volume of Electrode Material Worn Out: 0.53 Cubic Meter --> 0.53 Cubic Meter No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

W = V_R/V_e --> 0.8/0.53

Evaluating ... ...

W = 1.50943396226415

STEP 3: Convert Result to Output's Unit

1.50943396226415 --> No Conversion Required

FINAL ANSWER

1.50943396226415 ≈ 1.509434 <-- Wear Ratio

(Calculation completed in 00.004 seconds)

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Credits

Created by Rajat Vishwakarma

University Institute of Technology RGPV (UIT - RGPV), Bhopal

Rajat Vishwakarma has created this Calculator and 400+ more calculators!

Verified by Sai Venkata Phanindra Chary Arendra

Vallurupalli Nageswara Rao Vignana Jyothi Institute of Engineering and Technology (VNRVJIET), Hyderabad

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< Wear Ratio Calculators

Volume of electrode material worn out

LaTeX Go Volume of Electrode Material Worn Out = Volume of Work Material Removed/Wear Ratio

Volume of work material removed

LaTeX Go Volume of Work Material Removed = Wear Ratio*Volume of Electrode Material Worn Out

Wear Ratio

LaTeX Go Wear Ratio = Volume of Work Material Removed/Volume of Electrode Material Worn Out

Wear Ratio Formula

LaTeX Go

Wear Ratio = Volume of Work Material Removed/Volume of Electrode Material Worn Out
W = V_R/V_e

What does the term Flushing mean in Electric Discharge Machining?

Flushing refers to the method in which the dielectric fluid flows between the tool and the work gap.The efficiency of machining depends to a greater extent on the efficiency of the flushing. The wear debris present in the spark gap should be removed as quickly as possible. With poor flushing there is a possibility of build-up of the machined particles in the gap resulting in the short-circuiting and lower material removal rates. Problems with improper flushing are: uneven and significant tool wear affecting accuracy and surface finish; reduced removal rates due to unstable machining conditions and arcing around regions with high concentration of debris. It is noted during an experimental study that there is an optimum dielectric flushing rate of about 13 ml/s while machining AISI O1 tool steel, where the crack density and average thickness of the recast layer are at a minimum.

How to Calculate Wear Ratio?

Wear Ratio calculator uses Wear Ratio = Volume of Work Material Removed/Volume of Electrode Material Worn Out to calculate the Wear Ratio, The Wear Ratio formula is defined as the ratio of material removed to the tool material worn out during machining. Wear Ratio is denoted by W symbol.

How to calculate Wear Ratio using this online calculator? To use this online calculator for Wear Ratio, enter Volume of Work Material Removed (V_R) & Volume of Electrode Material Worn Out (V_e) and hit the calculate button. Here is how the Wear Ratio calculation can be explained with given input values -> 0.4 = 0.8/0.53.

FAQ

What is Wear Ratio?

The Wear Ratio formula is defined as the ratio of material removed to the tool material worn out during machining and is represented as W = V_R/V_e or Wear Ratio = Volume of Work Material Removed/Volume of Electrode Material Worn Out. Volume of work material removed is the volume of work material removed during machining & Volume of electrode material worn out is the volume of electrode material worn out during machining.

How to calculate Wear Ratio?

The Wear Ratio formula is defined as the ratio of material removed to the tool material worn out during machining is calculated using Wear Ratio = Volume of Work Material Removed/Volume of Electrode Material Worn Out. To calculate Wear Ratio, you need Volume of Work Material Removed (V_R) & Volume of Electrode Material Worn Out (V_e). With our tool, you need to enter the respective value for Volume of Work Material Removed & Volume of Electrode Material Worn Out and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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