Undeformed Chip Thickness using Cutting Ratio Solution

STEP 0: Pre-Calculation Summary
Formula Used
Undeformed Chip Thickness = Cutting Ratio*Uncut Chip Thickness
ac = rc*t1
This formula uses 3 Variables
Variables Used
Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Cutting Ratio - The Cutting Ratio is defined as the thickness of metal before cutting to the thickness of metal after cutting.
Uncut Chip Thickness - (Measured in Meter) - Uncut Chip Thickness is the thickness of the undeformed chip.
STEP 1: Convert Input(s) to Base Unit
Cutting Ratio: 0.2 --> No Conversion Required
Uncut Chip Thickness: 1.25 Millimeter --> 0.00125 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ac = rc*t1 --> 0.2*0.00125
Evaluating ... ...
ac = 0.00025
STEP 3: Convert Result to Output's Unit
0.00025 Meter -->0.25 Millimeter (Check conversion ​here)
FINAL ANSWER
0.25 Millimeter <-- Undeformed Chip Thickness
(Calculation completed in 00.018 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Osmania University (OU), Hyderabad
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​ LaTeX ​ Go Length of Shear Plane = Undeformed Chip Thickness/sin(Shear Angle)
Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining
​ LaTeX ​ Go Cross Sectional Area of Uncut Chip = Cutting Force/Specific Cutting Energy in Machining

Undeformed Chip Thickness using Cutting Ratio Formula

​LaTeX ​Go
Undeformed Chip Thickness = Cutting Ratio*Uncut Chip Thickness
ac = rc*t1

What is undeformed chip thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface

How to Calculate Undeformed Chip Thickness using Cutting Ratio?

Undeformed Chip Thickness using Cutting Ratio calculator uses Undeformed Chip Thickness = Cutting Ratio*Uncut Chip Thickness to calculate the Undeformed Chip Thickness, Undeformed Chip Thickness using Cutting Ratio is defined as the distance between two consecutive cut surfaces. Undeformed Chip Thickness is denoted by ac symbol.

How to calculate Undeformed Chip Thickness using Cutting Ratio using this online calculator? To use this online calculator for Undeformed Chip Thickness using Cutting Ratio, enter Cutting Ratio (rc) & Uncut Chip Thickness (t1) and hit the calculate button. Here is how the Undeformed Chip Thickness using Cutting Ratio calculation can be explained with given input values -> 250 = 0.2*0.00125.

FAQ

What is Undeformed Chip Thickness using Cutting Ratio?
Undeformed Chip Thickness using Cutting Ratio is defined as the distance between two consecutive cut surfaces and is represented as ac = rc*t1 or Undeformed Chip Thickness = Cutting Ratio*Uncut Chip Thickness. The Cutting Ratio is defined as the thickness of metal before cutting to the thickness of metal after cutting & Uncut Chip Thickness is the thickness of the undeformed chip.
How to calculate Undeformed Chip Thickness using Cutting Ratio?
Undeformed Chip Thickness using Cutting Ratio is defined as the distance between two consecutive cut surfaces is calculated using Undeformed Chip Thickness = Cutting Ratio*Uncut Chip Thickness. To calculate Undeformed Chip Thickness using Cutting Ratio, you need Cutting Ratio (rc) & Uncut Chip Thickness (t1). With our tool, you need to enter the respective value for Cutting Ratio & Uncut Chip Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Undeformed Chip Thickness?
In this formula, Undeformed Chip Thickness uses Cutting Ratio & Uncut Chip Thickness. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)
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