Undeformed Chip Thickness using Length of Shear Plane of Chip Calculator

✖The Length of Shear Plane of the chip is the thickness of the chip from the point of contact of the tool and the workpiece.ⓘ Length of Shear Plane [l_s]			+10% -10%
✖Shear Angle is the inclination of the shear plane with the horizontal axis at machining point.ⓘ Shear Angle [ϕ]			+10% -10%

✖Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.ⓘ Undeformed Chip Thickness using Length of Shear Plane of Chip [a_c]

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Undeformed Chip Thickness using Length of Shear Plane of Chip Solution

STEP 0: Pre-Calculation Summary

Formula Used

Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)
a_c = l_s*sin(ϕ)
This formula uses 1 Functions, 3 Variables

Functions Used

sin - Sine is a trigonometric function that describes the ratio of the length of the opposite side of a right triangle to the length of the hypotenuse., sin(Angle)

Variables Used

Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Length of Shear Plane - (Measured in Meter) - The Length of Shear Plane of the chip is the thickness of the chip from the point of contact of the tool and the workpiece.
Shear Angle - (Measured in Radian) - Shear Angle is the inclination of the shear plane with the horizontal axis at machining point.

STEP 1: Convert Input(s) to Base Unit

Length of Shear Plane: 1.264 Millimeter --> 0.001264 Meter (Check conversion here)
Shear Angle: 0.23 Radian --> 0.23 Radian No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

a_c = l_s*sin(ϕ) --> 0.001264*sin(0.23)

Evaluating ... ...

a_c = 0.000288163589748478

STEP 3: Convert Result to Output's Unit

0.000288163589748478 Meter -->0.288163589748478 Millimeter (Check conversion here)

FINAL ANSWER

0.288163589748478 ≈ 0.288164 Millimeter <-- Undeformed Chip Thickness

(Calculation completed in 00.020 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

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Verified by Kethavath Srinath

Osmania University (OU), Hyderabad

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LaTeX Go Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)

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LaTeX Go Length of Shear Plane = Undeformed Chip Thickness/sin(Shear Angle)

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Undeformed Chip Thickness using Length of Shear Plane of Chip Formula

LaTeX Go

Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)
a_c = l_s*sin(ϕ)

What is Undeformed Chip Thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface.

How to Calculate Undeformed Chip Thickness using Length of Shear Plane of Chip?

Undeformed Chip Thickness using Length of Shear Plane of Chip calculator uses Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle) to calculate the Undeformed Chip Thickness, Undeformed Chip Thickness using Length of Shear Plane of Chip in milling is defined as the distance between two consecutive cut surfaces. Undeformed Chip Thickness is denoted by a_c symbol.

How to calculate Undeformed Chip Thickness using Length of Shear Plane of Chip using this online calculator? To use this online calculator for Undeformed Chip Thickness using Length of Shear Plane of Chip, enter Length of Shear Plane (l_s) & Shear Angle (ϕ) and hit the calculate button. Here is how the Undeformed Chip Thickness using Length of Shear Plane of Chip calculation can be explained with given input values -> -1159.026123 = 0.001264*sin(0.23).

FAQ

What is Undeformed Chip Thickness using Length of Shear Plane of Chip?

Undeformed Chip Thickness using Length of Shear Plane of Chip in milling is defined as the distance between two consecutive cut surfaces and is represented as a_c = l_s*sin(ϕ) or Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle). The Length of Shear Plane of the chip is the thickness of the chip from the point of contact of the tool and the workpiece & Shear Angle is the inclination of the shear plane with the horizontal axis at machining point.

How to calculate Undeformed Chip Thickness using Length of Shear Plane of Chip?

Undeformed Chip Thickness using Length of Shear Plane of Chip in milling is defined as the distance between two consecutive cut surfaces is calculated using Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle). To calculate Undeformed Chip Thickness using Length of Shear Plane of Chip, you need Length of Shear Plane (l_s) & Shear Angle (ϕ). With our tool, you need to enter the respective value for Length of Shear Plane & Shear Angle and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Undeformed Chip Thickness?

In this formula, Undeformed Chip Thickness uses Length of Shear Plane & Shear Angle. We can use 1 other way(s) to calculate the same, which is/are as follows -

Undeformed Chip Thickness = Cutting Ratio*Uncut Chip Thickness

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