Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation Calculator

✖The Rate of Heat Generation in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip tool contact region.ⓘ Rate of Heat Generation in Secondary Shear Zone [P_f]			+10% -10%
✖The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius.ⓘ Specific Heat Capacity of Workpiece [C]			+10% -10%
✖Density of Work Piece is the mass per unit volume ratio of the material of workpiece.ⓘ Density of Work Piece [ρ_wp]			+10% -10%
✖Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).ⓘ Cutting Speed [V_cut]			+10% -10%
✖The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.ⓘ Average Temp Rise of Chip in Secondary Shear Zone [θ_f]			+10% -10%
✖Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.ⓘ Depth of Cut [d_cut]			+10% -10%

✖Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.ⓘ Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation [a_c]

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Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation Solution

STEP 0: Pre-Calculation Summary

Formula Used

Undeformed Chip Thickness = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Average Temp Rise of Chip in Secondary Shear Zone*Depth of Cut)
a_c = P_f/(C*ρ_wp*V_cut*θ_f*d_cut)
This formula uses 7 Variables

Variables Used

Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Rate of Heat Generation in Secondary Shear Zone - (Measured in Watt) - The Rate of Heat Generation in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip tool contact region.
Specific Heat Capacity of Workpiece - (Measured in Joule per Kilogram per K) - The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius.
Density of Work Piece - (Measured in Kilogram per Cubic Meter) - Density of Work Piece is the mass per unit volume ratio of the material of workpiece.
Cutting Speed - (Measured in Meter per Second) - Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).
Average Temp Rise of Chip in Secondary Shear Zone - (Measured in Kelvin) - The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.
Depth of Cut - (Measured in Meter) - Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.

STEP 1: Convert Input(s) to Base Unit

Rate of Heat Generation in Secondary Shear Zone: 400 Watt --> 400 Watt No Conversion Required
Specific Heat Capacity of Workpiece: 502 Joule per Kilogram per K --> 502 Joule per Kilogram per K No Conversion Required
Density of Work Piece: 7200 Kilogram per Cubic Meter --> 7200 Kilogram per Cubic Meter No Conversion Required
Cutting Speed: 2 Meter per Second --> 2 Meter per Second No Conversion Required
Average Temp Rise of Chip in Secondary Shear Zone: 88.5 Degree Celsius --> 88.5 Kelvin (Check conversion here)
Depth of Cut: 2.5 Millimeter --> 0.0025 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

a_c = P_f/(C*ρ_wp*V_cut*θ_f*d_cut) --> 400/(502*7200*2*88.5*0.0025)

Evaluating ... ...

a_c = 0.000250098163529185

STEP 3: Convert Result to Output's Unit

0.000250098163529185 Meter -->0.250098163529185 Millimeter (Check conversion here)

FINAL ANSWER

0.250098163529185 ≈ 0.250098 Millimeter <-- Undeformed Chip Thickness

(Calculation completed in 00.009 seconds)

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Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< Temperature Rise Calculators

Density of Material using Average Temperature Rise of material under Primary Shear Zone

LaTeX Go Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Specific Heat given Average Temperature Rise of Material under Primary Shear Zone

LaTeX Go Specific Heat Capacity of Workpiece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Average Temperature Rise*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Cutting Speed given Average Temperature Rise of Material under Primary Shear Zone

LaTeX Go Cutting Speed = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Average Temperature Rise*Undeformed Chip Thickness*Depth of Cut)

Average Temperature Rise of Material under Primary Deformation Zone

LaTeX Go Average Temperature Rise = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation Formula

LaTeX Go

What is undeformed chip thickness?

The undeformed chip thickness in milling is defined as the distance between two consecutive cut surfaces. It varies during cutting and is measured in the direction perpendicular to the preceding cut surface.

How to Calculate Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation?

Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation calculator uses Undeformed Chip Thickness = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Average Temp Rise of Chip in Secondary Shear Zone*Depth of Cut) to calculate the Undeformed Chip Thickness, The Un-deformed chip thickness using Average Temperature rise of chip from secondary deformation is defined as the distance between two consecutive cut surfaces. Undeformed Chip Thickness is denoted by a_c symbol.

How to calculate Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation using this online calculator? To use this online calculator for Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation, enter Rate of Heat Generation in Secondary Shear Zone (P_f), Specific Heat Capacity of Workpiece (C), Density of Work Piece (ρ_wp), Cutting Speed (V_cut), Average Temp Rise of Chip in Secondary Shear Zone (θ_f) & Depth of Cut (d_cut) and hit the calculate button. Here is how the Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation calculation can be explained with given input values -> 250 = 400/(502*7200*2*88.5*0.0025).

FAQ

What is Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation?

The Un-deformed chip thickness using Average Temperature rise of chip from secondary deformation is defined as the distance between two consecutive cut surfaces and is represented as a_c = P_f/(C*ρ_wp*V_cut*θ_f*d_cut) or Undeformed Chip Thickness = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Average Temp Rise of Chip in Secondary Shear Zone*Depth of Cut). The Rate of Heat Generation in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip tool contact region, The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius, Density of Work Piece is the mass per unit volume ratio of the material of workpiece, Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute), The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone & Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.

How to calculate Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation?

The Un-deformed chip thickness using Average Temperature rise of chip from secondary deformation is defined as the distance between two consecutive cut surfaces is calculated using Undeformed Chip Thickness = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Average Temp Rise of Chip in Secondary Shear Zone*Depth of Cut). To calculate Un-deformed Chip Thickness using Average Temperature Rise of Chip from Secondary Deformation, you need Rate of Heat Generation in Secondary Shear Zone (P_f), Specific Heat Capacity of Workpiece (C), Density of Work Piece (ρ_wp), Cutting Speed (V_cut), Average Temp Rise of Chip in Secondary Shear Zone (θ_f) & Depth of Cut (d_cut). With our tool, you need to enter the respective value for Rate of Heat Generation in Secondary Shear Zone, Specific Heat Capacity of Workpiece, Density of Work Piece, Cutting Speed, Average Temp Rise of Chip in Secondary Shear Zone & Depth of Cut and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Undeformed Chip Thickness?

In this formula, Undeformed Chip Thickness uses Rate of Heat Generation in Secondary Shear Zone, Specific Heat Capacity of Workpiece, Density of Work Piece, Cutting Speed, Average Temp Rise of Chip in Secondary Shear Zone & Depth of Cut. We can use 1 other way(s) to calculate the same, which is/are as follows -

Undeformed Chip Thickness = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Cutting Speed*Average Temperature Rise*Depth of Cut)

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