Total Tool Changing Cost using Total Production Cost Solution

STEP 0: Pre-Calculation Summary
Formula Used
Total Tool Changing Cost = Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of a Tool
Cct = Ctp-N*C*(ts+t)-Nt*C
This formula uses 7 Variables
Variables Used
Total Tool Changing Cost - Total Tool Changing Cost involves accounting for both the direct and indirect expenses related to the tool change process.
Total Production Cost - Total Production Cost involves summing up various cost components associated with the machining process.
Batch Size - Batch size refers to the number of identical parts produced in a single production run or cycle.
Cost of a Tool - Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs.
Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Machining Time - (Measured in Second) - Machining time refers to the total time required to complete a specific machining operation on a workpiece.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
STEP 1: Convert Input(s) to Base Unit
Total Production Cost: 30000 --> No Conversion Required
Batch Size: 2 --> No Conversion Required
Cost of a Tool: 80 --> No Conversion Required
Setup Time: 54 Second --> 54 Second No Conversion Required
Machining Time: 87 Second --> 87 Second No Conversion Required
Number of Tools Used: 3 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Cct = Ctp-N*C*(ts+t)-Nt*C --> 30000-2*80*(54+87)-3*80
Evaluating ... ...
Cct = 7200
STEP 3: Convert Result to Output's Unit
7200 --> No Conversion Required
FINAL ANSWER
7200 <-- Total Tool Changing Cost
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Total Production Cost Calculators

Non-Productive Cost of Each Component given Total Production Cost
​ LaTeX ​ Go Non Productive Cost of Each Component = Total Production Cost-(Batch Size*Cost of a Tool*Machining Time+Number of Tools Used*((Cost of a Tool*Time to Change One Tool)+Cost of a Tool))
Total Production Cost
​ LaTeX ​ Go Total Production Cost = Batch Size*(Cost of a Tool*(Setup Time+Machining Time))+Number of Tools Used*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)
Total Non-Productive Cost given Total Production Cost
​ LaTeX ​ Go Total Non Productive Cost = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)
Total Production Cost for given Batch Size
​ LaTeX ​ Go Total Production Cost = Batch Size*Production Cost of Each Component

Total Tool Changing Cost using Total Production Cost Formula

​LaTeX ​Go
Total Tool Changing Cost = Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of a Tool
Cct = Ctp-N*C*(ts+t)-Nt*C

How is Tool-Changing Cost generated?

The tool-changing cost is generated on the processes that basically include changing or re-sharpening the tool. These do not result in any productivity or profit whatsoever. But as the time is consumed by the operator to perform these tasks, when paid by the hour, the operators cost plants this time too.

How to Calculate Total Tool Changing Cost using Total Production Cost?

Total Tool Changing Cost using Total Production Cost calculator uses Total Tool Changing Cost = Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of a Tool to calculate the Total Tool Changing Cost, The Total Tool Changing Cost using Total Production Cost is a method to determine the total cost that arises due to the time taken by the operator in changing the Cutting Tool when he is paid by the hour during the manufacturing of a batch of components. Total Tool Changing Cost is denoted by Cct symbol.

How to calculate Total Tool Changing Cost using Total Production Cost using this online calculator? To use this online calculator for Total Tool Changing Cost using Total Production Cost, enter Total Production Cost (Ctp), Batch Size (N), Cost of a Tool (C), Setup Time (ts), Machining Time (t) & Number of Tools Used (Nt) and hit the calculate button. Here is how the Total Tool Changing Cost using Total Production Cost calculation can be explained with given input values -> 7200 = 30000-2*80*(54+87)-3*80.

FAQ

What is Total Tool Changing Cost using Total Production Cost?
The Total Tool Changing Cost using Total Production Cost is a method to determine the total cost that arises due to the time taken by the operator in changing the Cutting Tool when he is paid by the hour during the manufacturing of a batch of components and is represented as Cct = Ctp-N*C*(ts+t)-Nt*C or Total Tool Changing Cost = Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of a Tool. Total Production Cost involves summing up various cost components associated with the machining process, Batch size refers to the number of identical parts produced in a single production run or cycle, Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs, Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component, Machining time refers to the total time required to complete a specific machining operation on a workpiece & The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
How to calculate Total Tool Changing Cost using Total Production Cost?
The Total Tool Changing Cost using Total Production Cost is a method to determine the total cost that arises due to the time taken by the operator in changing the Cutting Tool when he is paid by the hour during the manufacturing of a batch of components is calculated using Total Tool Changing Cost = Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of a Tool. To calculate Total Tool Changing Cost using Total Production Cost, you need Total Production Cost (Ctp), Batch Size (N), Cost of a Tool (C), Setup Time (ts), Machining Time (t) & Number of Tools Used (Nt). With our tool, you need to enter the respective value for Total Production Cost, Batch Size, Cost of a Tool, Setup Time, Machining Time & Number of Tools Used and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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