Total Tool Changing Cost given Individual Costs Solution

STEP 0: Pre-Calculation Summary
Formula Used
Total Tool Changing Cost = Total Production Cost-(Total Machining and Operating Cost+Total Non Productive Cost+Total Cost of Tools Used)
Ct = Cp-(Cm+Cnp+c)
This formula uses 5 Variables
Variables Used
Total Tool Changing Cost - Total Tool Changing Cost involves accounting for both the direct and indirect expenses related to the tool change process.
Total Production Cost - Total Production Cost involves summing up various cost components associated with the machining process.
Total Machining and Operating Cost - Total machining and operating cost involves considering various cost factors, including material costs, labor costs, machine operating costs, tool costs, overhead, and additional related expenses.
Total Non Productive Cost - Total Non Productive Cost is the amount spent on activities that do not result in any productivity or profit to the plant during the manufacturing of a batch of components.
Total Cost of Tools Used - Total cost of tools used refers to the comprehensive expense incurred for all tools required throughout the production process.
STEP 1: Convert Input(s) to Base Unit
Total Production Cost: 30000 --> No Conversion Required
Total Machining and Operating Cost: 100 --> No Conversion Required
Total Non Productive Cost: 10 --> No Conversion Required
Total Cost of Tools Used: 29815 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Ct = Cp-(Cm+Cnp+c) --> 30000-(100+10+29815)
Evaluating ... ...
Ct = 75
STEP 3: Convert Result to Output's Unit
75 --> No Conversion Required
FINAL ANSWER
75 <-- Total Tool Changing Cost
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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Individual Cost Calculators

Setup Time for Each Product given Individual Costs
​ LaTeX ​ Go Setup Time = (Total Production Cost-(Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of a Tool*Batch Size)
Non-Productive Cost of One Component given Individual Costs
​ LaTeX ​ Go Non Average Production Cost = (Total Production Cost-(Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/Batch Size
Total Non-Productive Cost given Individual Costs
​ LaTeX ​ Go Total Non Productive Cost = Total Production Cost-(Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)
Total Production Cost given Individual Costs
​ LaTeX ​ Go Total Production Cost = Total Non Productive Cost+Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used

Total Tool Changing Cost given Individual Costs Formula

​LaTeX ​Go
Total Tool Changing Cost = Total Production Cost-(Total Machining and Operating Cost+Total Non Productive Cost+Total Cost of Tools Used)
Ct = Cp-(Cm+Cnp+c)

Components of Total Tool Changing Cost

1) Tool Replacement Costs: The cost of purchasing new cutting tools to replace worn-out or damaged ones. This cost varies depending on the type of tool, its quality, and the frequency of replacement.
2) Tool Setup Costs: Expenses related to setting up and preparing new cutting tools for use in the machining process. This includes the time and labor required to install the tools properly in the machine and adjust their settings.
3) Tool Maintenance Costs: The expenses associated with maintaining cutting tools in good condition to ensure optimal performance and longevity. This may include costs for sharpening, regrinding, coating, or repairing tools as needed.
4) Tool Life Management Costs: Costs associated with monitoring and managing the lifespan of cutting tools to maximize their efficiency and minimize downtime. This may involve implementing tool tracking systems, predictive maintenance strategies, and tool life optimization techniques.

How to Calculate Total Tool Changing Cost given Individual Costs?

Total Tool Changing Cost given Individual Costs calculator uses Total Tool Changing Cost = Total Production Cost-(Total Machining and Operating Cost+Total Non Productive Cost+Total Cost of Tools Used) to calculate the Total Tool Changing Cost, Total Tool Changing Cost given Individual Costs refers to the cumulative expenses associated with changing and maintaining cutting tools during the manufacturing process. Tool changing is a critical aspect of machining operations, particularly in processes like CNC machining, where different tools are used sequentially to perform various machining operations on a workpiece. Total Tool Changing Cost is denoted by Ct symbol.

How to calculate Total Tool Changing Cost given Individual Costs using this online calculator? To use this online calculator for Total Tool Changing Cost given Individual Costs, enter Total Production Cost (Cp), Total Machining and Operating Cost (Cm), Total Non Productive Cost (Cnp) & Total Cost of Tools Used (c) and hit the calculate button. Here is how the Total Tool Changing Cost given Individual Costs calculation can be explained with given input values -> 28890 = 30000-(100+10+29815).

FAQ

What is Total Tool Changing Cost given Individual Costs?
Total Tool Changing Cost given Individual Costs refers to the cumulative expenses associated with changing and maintaining cutting tools during the manufacturing process. Tool changing is a critical aspect of machining operations, particularly in processes like CNC machining, where different tools are used sequentially to perform various machining operations on a workpiece and is represented as Ct = Cp-(Cm+Cnp+c) or Total Tool Changing Cost = Total Production Cost-(Total Machining and Operating Cost+Total Non Productive Cost+Total Cost of Tools Used). Total Production Cost involves summing up various cost components associated with the machining process, Total machining and operating cost involves considering various cost factors, including material costs, labor costs, machine operating costs, tool costs, overhead, and additional related expenses, Total Non Productive Cost is the amount spent on activities that do not result in any productivity or profit to the plant during the manufacturing of a batch of components & Total cost of tools used refers to the comprehensive expense incurred for all tools required throughout the production process.
How to calculate Total Tool Changing Cost given Individual Costs?
Total Tool Changing Cost given Individual Costs refers to the cumulative expenses associated with changing and maintaining cutting tools during the manufacturing process. Tool changing is a critical aspect of machining operations, particularly in processes like CNC machining, where different tools are used sequentially to perform various machining operations on a workpiece is calculated using Total Tool Changing Cost = Total Production Cost-(Total Machining and Operating Cost+Total Non Productive Cost+Total Cost of Tools Used). To calculate Total Tool Changing Cost given Individual Costs, you need Total Production Cost (Cp), Total Machining and Operating Cost (Cm), Total Non Productive Cost (Cnp) & Total Cost of Tools Used (c). With our tool, you need to enter the respective value for Total Production Cost, Total Machining and Operating Cost, Total Non Productive Cost & Total Cost of Tools Used and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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