Total Non-Productive Time using Total Production Cost Solution

STEP 0: Pre-Calculation Summary
Formula Used
Non Productive Time = (Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of a Tool)
tnp = (Ctp-(Cm+Cct+Ct))/(C)
This formula uses 6 Variables
Variables Used
Non Productive Time - (Measured in Second) - Non Productive Time refers to the periods during the manufacturing process when the machine or operator is not engaged in active cutting or material removal.
Total Production Cost - Total Production Cost involves summing up various cost components associated with the machining process.
Total Machining And Operating Cost - Total machining and operating cost involves considering various cost factors, including material costs, labor costs, machine operating costs, tool costs, overhead, and additional related expenses.
Total Tool Changing Cost - Total Tool Changing Cost involves accounting for both the direct and indirect expenses related to the tool change process.
Total Cost of Tools Used - Total cost of tools used refers to the comprehensive expense incurred for all tools required throughout the production process.
Cost of a Tool - Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs.
STEP 1: Convert Input(s) to Base Unit
Total Production Cost: 30000 --> No Conversion Required
Total Machining And Operating Cost: 100 --> No Conversion Required
Total Tool Changing Cost: 7200 --> No Conversion Required
Total Cost of Tools Used: 240 --> No Conversion Required
Cost of a Tool: 80 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tnp = (Ctp-(Cm+Cct+Ct))/(C) --> (30000-(100+7200+240))/(80)
Evaluating ... ...
tnp = 280.75
STEP 3: Convert Result to Output's Unit
280.75 Second --> No Conversion Required
FINAL ANSWER
280.75 Second <-- Non Productive Time
(Calculation completed in 00.020 seconds)

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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Total Production Cost Calculators

Non-Productive Cost of Each Component given Total Production Cost
​ LaTeX ​ Go Non Productive Cost of Each Component = Total Production Cost-(Batch Size*Cost of a Tool*Machining Time+Number of Tools Used*((Cost of a Tool*Time to Change One Tool)+Cost of a Tool))
Total Production Cost
​ LaTeX ​ Go Total Production Cost = Batch Size*(Cost of a Tool*(Setup Time+Machining Time))+Number of Tools Used*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)
Total Non-Productive Cost given Total Production Cost
​ LaTeX ​ Go Total Non Productive Cost = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)
Total Production Cost for given Batch Size
​ LaTeX ​ Go Total Production Cost = Batch Size*Production Cost of Each Component

Total Non-Productive Time using Total Production Cost Formula

​LaTeX ​Go
Non Productive Time = (Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of a Tool)
tnp = (Ctp-(Cm+Cct+Ct))/(C)

Significance of Total Non-Productive Time

The Total Non-Productive Time helps the concerned to determine the resource of the industry being wasted due to time lapse in important but non-profitable processes of the production line. It also helps in determining the required measures to be taken to increase the productivity of the plant which generally includes steps to decrease the Total Non-Productive Cost.

How to Calculate Total Non-Productive Time using Total Production Cost?

Total Non-Productive Time using Total Production Cost calculator uses Non Productive Time = (Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of a Tool) to calculate the Non Productive Time, The Total Non-Productive Time using Total Production Cost is a method to determine the total time taken to load/unload the workpiece and repositioning the tool for the manufacturing of a batch of Products. Non Productive Time is denoted by tnp symbol.

How to calculate Total Non-Productive Time using Total Production Cost using this online calculator? To use this online calculator for Total Non-Productive Time using Total Production Cost, enter Total Production Cost (Ctp), Total Machining And Operating Cost (Cm), Total Tool Changing Cost (Cct), Total Cost of Tools Used (Ct) & Cost of a Tool (C) and hit the calculate button. Here is how the Total Non-Productive Time using Total Production Cost calculation can be explained with given input values -> 280.75 = (30000-(100+7200+240))/(80).

FAQ

What is Total Non-Productive Time using Total Production Cost?
The Total Non-Productive Time using Total Production Cost is a method to determine the total time taken to load/unload the workpiece and repositioning the tool for the manufacturing of a batch of Products and is represented as tnp = (Ctp-(Cm+Cct+Ct))/(C) or Non Productive Time = (Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of a Tool). Total Production Cost involves summing up various cost components associated with the machining process, Total machining and operating cost involves considering various cost factors, including material costs, labor costs, machine operating costs, tool costs, overhead, and additional related expenses, Total Tool Changing Cost involves accounting for both the direct and indirect expenses related to the tool change process, Total cost of tools used refers to the comprehensive expense incurred for all tools required throughout the production process & Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs.
How to calculate Total Non-Productive Time using Total Production Cost?
The Total Non-Productive Time using Total Production Cost is a method to determine the total time taken to load/unload the workpiece and repositioning the tool for the manufacturing of a batch of Products is calculated using Non Productive Time = (Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of a Tool). To calculate Total Non-Productive Time using Total Production Cost, you need Total Production Cost (Ctp), Total Machining And Operating Cost (Cm), Total Tool Changing Cost (Cct), Total Cost of Tools Used (Ct) & Cost of a Tool (C). With our tool, you need to enter the respective value for Total Production Cost, Total Machining And Operating Cost, Total Tool Changing Cost, Total Cost of Tools Used & Cost of a Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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