Total Material Removal Rate in Electrolytic Grinding Calculator

✖Metal Removal Rate Due to Electrolysis is the metal removed from the work electrolytically per unit time.ⓘ Metal Removal Rate Due to Electrolysis [Z_e]			+10% -10%
✖Metal Removal Rate Due to Mechanical Abrasion is the metal removed from the work by mechanical abrasion per unit time.ⓘ Metal Removal Rate Due to Mechanical Abrasion [Z_a]			+10% -10%

✖Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.ⓘ Total Material Removal Rate in Electrolytic Grinding [Z_r]

⎘ Copy

👎

Formula

LaTeX

Reset

👍

Download Metal Machining Formula PDF PDF Image

Total Material Removal Rate in Electrolytic Grinding Solution

STEP 0: Pre-Calculation Summary

Formula Used

Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion
Z_r = Z_e+Z_a
This formula uses 3 Variables

Variables Used

Metal Removal Rate - (Measured in Cubic Meter per Second) - Metal Removal Rate (MRR) is the amount of material removed per time unit (usually per minute) when performing machining operations such as using a lathe or milling machine.
Metal Removal Rate Due to Electrolysis - (Measured in Cubic Meter per Second) - Metal Removal Rate Due to Electrolysis is the metal removed from the work electrolytically per unit time.
Metal Removal Rate Due to Mechanical Abrasion - (Measured in Cubic Meter per Second) - Metal Removal Rate Due to Mechanical Abrasion is the metal removed from the work by mechanical abrasion per unit time.

STEP 1: Convert Input(s) to Base Unit

Metal Removal Rate Due to Electrolysis: 35.02564 Cubic Millimeter per Second --> 3.502564E-08 Cubic Meter per Second (Check conversion here)
Metal Removal Rate Due to Mechanical Abrasion: 2.974359 Cubic Millimeter per Second --> 2.974359E-09 Cubic Meter per Second (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z_r = Z_e+Z_a --> 3.502564E-08+2.974359E-09

Evaluating ... ...

Z_r = 3.7999999E-08

STEP 3: Convert Result to Output's Unit

3.7999999E-08 Cubic Meter per Second -->37.999999 Cubic Millimeter per Second (Check conversion here)

FINAL ANSWER

37.999999 ≈ 38 Cubic Millimeter per Second <-- Metal Removal Rate

(Calculation completed in 00.004 seconds)

You are here -

Home » Engineering » Production Engineering » Metal Machining » Electrochemical Machining » Material Removal Rate » Total Material Removal Rate in Electrolytic Grinding

Credits

Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has verified this Calculator and 400+ more calculators!

< Material Removal Rate Calculators

Electrochemical Equivalent of Work given Volumetric Material Removal Rate

LaTeX Go Electrochemical Equivalent = Metal Removal Rate*Work Piece Density/(Current Efficiency in Decimal*Electric Current)

Density of Work Material given Volumetric Material Removal Rate

LaTeX Go Work Piece Density = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Metal Removal Rate

Volumetric Material Removal Rate

LaTeX Go Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density

Volumetric Material Removal Rate given Tool Feed Speed

LaTeX Go Metal Removal Rate = Feed Speed*Area of Penetration

Total Material Removal Rate in Electrolytic Grinding Formula

LaTeX Go

Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion
Z_r = Z_e+Z_a

Electrolytic Grinding

Electrochemical grinding is a process that removes electrically conductive material by grinding with a negatively charged abrasive grinding wheel, an electrolyte fluid, and a positively charged workpiece. Materials removed from the workpiece stay in the electrolyte fluid. Electrochemical grinding is similar to electrochemical machining but uses a wheel instead of a tool shaped like the contour of the workpiece.

How to Calculate Total Material Removal Rate in Electrolytic Grinding?

Total Material Removal Rate in Electrolytic Grinding calculator uses Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion to calculate the Metal Removal Rate, The Total Material Removal Rate in Electrolytic Grinding is defined as the total Metal Removed per unit time during the process of Electrolytic Grinding. Metal Removal Rate is denoted by Z_r symbol.

How to calculate Total Material Removal Rate in Electrolytic Grinding using this online calculator? To use this online calculator for Total Material Removal Rate in Electrolytic Grinding, enter Metal Removal Rate Due to Electrolysis (Z_e) & Metal Removal Rate Due to Mechanical Abrasion (Z_a) and hit the calculate button. Here is how the Total Material Removal Rate in Electrolytic Grinding calculation can be explained with given input values -> 3E+10 = 3.502564E-08+2.974359E-09.

FAQ

What is Total Material Removal Rate in Electrolytic Grinding?

The Total Material Removal Rate in Electrolytic Grinding is defined as the total Metal Removed per unit time during the process of Electrolytic Grinding and is represented as Z_r = Z_e+Z_a or Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion. Metal Removal Rate Due to Electrolysis is the metal removed from the work electrolytically per unit time & Metal Removal Rate Due to Mechanical Abrasion is the metal removed from the work by mechanical abrasion per unit time.

How to calculate Total Material Removal Rate in Electrolytic Grinding?

The Total Material Removal Rate in Electrolytic Grinding is defined as the total Metal Removed per unit time during the process of Electrolytic Grinding is calculated using Metal Removal Rate = Metal Removal Rate Due to Electrolysis+Metal Removal Rate Due to Mechanical Abrasion. To calculate Total Material Removal Rate in Electrolytic Grinding, you need Metal Removal Rate Due to Electrolysis (Z_e) & Metal Removal Rate Due to Mechanical Abrasion (Z_a). With our tool, you need to enter the respective value for Metal Removal Rate Due to Electrolysis & Metal Removal Rate Due to Mechanical Abrasion and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Metal Removal Rate?

In this formula, Metal Removal Rate uses Metal Removal Rate Due to Electrolysis & Metal Removal Rate Due to Mechanical Abrasion. We can use 2 other way(s) to calculate the same, which is/are as follows -

Metal Removal Rate = Current Efficiency in Decimal*Electrochemical Equivalent*Electric Current/Work Piece Density
Metal Removal Rate = Feed Speed*Area of Penetration

Home

FREE PDFs

🔍 Search