Tool Life given Maximum Wear-Land Width Solution

STEP 0: Pre-Calculation Summary
Formula Used
Tool Life = Maximum Wear Land Width*Machining Time/Increase in Wear Land Width Per Component
T = Wmax*tm/Lw
This formula uses 4 Variables
Variables Used
Tool Life - (Measured in Second) - Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
Maximum Wear Land Width - (Measured in Meter) - Maximum Wear Land Width is the maximum width of the region where wear occurs in a tool.
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something, generally, machining time is the term used when there is a removal of unwanted material.
Increase in Wear Land Width Per Component - (Measured in Meter) - Increase in Wear Land Width per Component is the increase in the width of the region where wear occurs in a tool.
STEP 1: Convert Input(s) to Base Unit
Maximum Wear Land Width: 0.3125 Millimeter --> 0.0003125 Meter (Check conversion ​here)
Machining Time: 0.75 Minute --> 45 Second (Check conversion ​here)
Increase in Wear Land Width Per Component: 0.003125 Millimeter --> 3.125E-06 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
T = Wmax*tm/Lw --> 0.0003125*45/3.125E-06
Evaluating ... ...
T = 4500
STEP 3: Convert Result to Output's Unit
4500 Second -->75 Minute (Check conversion ​here)
FINAL ANSWER
75 Minute <-- Tool Life
(Calculation completed in 00.020 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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13 Wear Land Calculators

Rate of Increase of Wear-Land given Feed and Time for Facing
​ Go Rate of Increase of Wear Land Width = Maximum Wear Land Width/(Reference Tool Life*(Reference Cutting Velocity/(2*pi*Rotational Frequency of Spindle*(Outside Radius of The Workpiece-Rotational Frequency of Spindle*Feed*Process Time)))^(1/Taylor's Tool Life Exponent))
Rate of Increase of Wear-Land given Rotational Frequency of Spindle
​ Go Rate of Increase of Wear Land Width = Maximum Wear Land Width/(Reference Tool Life*Reference Cutting Velocity/(2*pi*Rotational Frequency of Spindle*Instantaneous Radius For Cut)^(1/Taylor's Tool Life Exponent))
Rotational Frequency of Spindle given Rate of Increase of Wear-Land
​ Go Rotational Frequency of Spindle = (Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)/(2*pi*Instantaneous Radius For Cut)
Increase in Wear-Land Width given Rate of Increase of Wear-Land Width
​ Go Increase in Wear Land Width Per Component = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life
Tool Life given Rate of Increase of Wear-Land Width
​ Go Tool Life = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Increase in Wear Land Width Per Component
Tool Life Exponent given Rate of Increase of Wear-Land Width
​ Go Taylor's Tool Life Exponent = ln(Reference Cutting Velocity/Cutting Velocity)/ln(Maximum Wear Land Width/(Rate of Increase of Wear Land Width*Reference Tool Life))
Rate of Increase of Wear-Land Width
​ Go Rate of Increase of Wear Land Width = Maximum Wear Land Width/(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))
Maximum Wear-Land Width given Rate of Increase of Wear-Land Width
​ Go Maximum Wear Land Width = Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))
Reference Tool Life given Rate of Increase of Wear-Land Width
​ Go Reference Tool Life = Maximum Wear Land Width/(Rate of Increase of Wear Land Width*(Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))
Machining Time given Maximum Wear-Land Width
​ Go Machining Time = Increase in Wear Land Width Per Component*Tool Life/Maximum Wear Land Width
Increase in Wear-Land Width per Component
​ Go Increase in Wear Land Width Per Component = Maximum Wear Land Width*Machining Time/Tool Life
Tool Life given Maximum Wear-Land Width
​ Go Tool Life = Maximum Wear Land Width*Machining Time/Increase in Wear Land Width Per Component
Maximum Wear-Land Width
​ Go Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time

Tool Life given Maximum Wear-Land Width Formula

Tool Life = Maximum Wear Land Width*Machining Time/Increase in Wear Land Width Per Component
T = Wmax*tm/Lw

Cutting Speed in Facing Operation

In a Facing Operation, a constant spindle speed results in a variable cutting speed which varies linearly with the radius of the cut. The cutting speed is maximum at the periphery of the workpiece and minimum at the end of the operation.

How to Calculate Tool Life given Maximum Wear-Land Width?

Tool Life given Maximum Wear-Land Width calculator uses Tool Life = Maximum Wear Land Width*Machining Time/Increase in Wear Land Width Per Component to calculate the Tool Life, The Tool Life given Maximum Wear-Land Width is a method to determine the Tool Life to be used such that the maximum limit of wear land is not exceeded. Tool Life is denoted by T symbol.

How to calculate Tool Life given Maximum Wear-Land Width using this online calculator? To use this online calculator for Tool Life given Maximum Wear-Land Width, enter Maximum Wear Land Width (Wmax), Machining Time (tm) & Increase in Wear Land Width Per Component (Lw) and hit the calculate button. Here is how the Tool Life given Maximum Wear-Land Width calculation can be explained with given input values -> 1.220703 = 0.0003125*45/3.125E-06.

FAQ

What is Tool Life given Maximum Wear-Land Width?
The Tool Life given Maximum Wear-Land Width is a method to determine the Tool Life to be used such that the maximum limit of wear land is not exceeded and is represented as T = Wmax*tm/Lw or Tool Life = Maximum Wear Land Width*Machining Time/Increase in Wear Land Width Per Component. Maximum Wear Land Width is the maximum width of the region where wear occurs in a tool, Machining Time is the time when a machine is actually processing something, generally, machining time is the term used when there is a removal of unwanted material & Increase in Wear Land Width per Component is the increase in the width of the region where wear occurs in a tool.
How to calculate Tool Life given Maximum Wear-Land Width?
The Tool Life given Maximum Wear-Land Width is a method to determine the Tool Life to be used such that the maximum limit of wear land is not exceeded is calculated using Tool Life = Maximum Wear Land Width*Machining Time/Increase in Wear Land Width Per Component. To calculate Tool Life given Maximum Wear-Land Width, you need Maximum Wear Land Width (Wmax), Machining Time (tm) & Increase in Wear Land Width Per Component (Lw). With our tool, you need to enter the respective value for Maximum Wear Land Width, Machining Time & Increase in Wear Land Width Per Component and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Tool Life?
In this formula, Tool Life uses Maximum Wear Land Width, Machining Time & Increase in Wear Land Width Per Component. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Tool Life = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Increase in Wear Land Width Per Component
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