Tool Changing Time for each Tool given Tool Life Solution

STEP 0: Pre-Calculation Summary
Formula Used
Time to Change Tool For Minimum Production Time = Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time)
tct = L*nmpt/(1-nmpt)
This formula uses 3 Variables
Variables Used
Time to Change Tool For Minimum Production Time - (Measured in Second) - Time to Change Tool For Minimum Production Time is the measure of time it takes to change one tool during machining such that production time is minimum.
Tool Life - (Measured in Second) - Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
Taylor's Exponent For Minimum Production Time - Taylor's Exponent For Minimum Production Time is an experimental exponent that helps in quantifying the rate of Tool Wear.
STEP 1: Convert Input(s) to Base Unit
Tool Life: 20 Second --> 20 Second No Conversion Required
Taylor's Exponent For Minimum Production Time: 0.5 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tct = L*nmpt/(1-nmpt) --> 20*0.5/(1-0.5)
Evaluating ... ...
tct = 20
STEP 3: Convert Result to Output's Unit
20 Second --> No Conversion Required
FINAL ANSWER
20 Second <-- Time to Change Tool For Minimum Production Time
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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12 Minimum Production Time Calculators

Machining and Operating Rate given Tool Changing Cost and Cutting Velocity
​ Go Machining And Operating Rate in Minimum Time = ((Cutting Velocity For Minimum Production Time/Reference Cutting Velocity)^(1/Taylor's Exponent For Minimum Production Time))*(1-Taylor's Exponent For Minimum Production Time)*Cost of Changing Each Tool/(Taylor's Exponent For Minimum Production Time*Reference Tool Life)
Cost to change One Tool given min production time
​ Go Cost of Changing Each Tool = Machining And Operating Rate in Minimum Time*(Reference Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time))/((Cutting Velocity For Minimum Production Time/Reference Cutting Velocity)^(1/Taylor's Exponent For Minimum Production Time))
Cutting Velocity for Minimum Production Time given Tool Changing Cost
​ Go Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Machining And Operating Rate in Minimum Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Cost of Changing Each Tool))^Taylor's Exponent For Minimum Production Time)
Tool Changing Time for each Tool given min production time
​ Go Time to Change Tool For Minimum Production Time = (Reference Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time))/((Cutting Velocity For Minimum Production Time/Reference Cutting Velocity)^(1/Taylor's Exponent For Minimum Production Time))
Reference Cutting Velocity using Minimum Production Time
​ Go Reference Cutting Velocity = Cutting Velocity For Minimum Production Time/((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time)
Reference Tool Life given Min Production time
​ Go Reference Tool Life = (Cutting Velocity For Minimum Production Time/Reference Cutting Velocity)^(1/Taylor's Exponent For Minimum Production Time)*(1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time/Taylor's Exponent For Minimum Production Time
Cutting Velocity for Minimum Production Time
​ Go Cutting Velocity For Minimum Production Time = Reference Cutting Velocity*((Taylor's Exponent For Minimum Production Time*Reference Tool Life/((1-Taylor's Exponent For Minimum Production Time)*Time to Change Tool For Minimum Production Time))^Taylor's Exponent For Minimum Production Time)
Machining and Operating Rate given Tool Changing Cost and Tool Life
​ Go Machining And Operating Rate in Minimum Time = Cost of Changing Each Tool*(1-Taylor's Exponent For Minimum Production Time)/(Taylor's Exponent For Minimum Production Time*Tool Life)
Tool Life for Minimum Production Time given Tool Changing Cost
​ Go Tool Life = Cost of Changing Each Tool*(1-Taylor's Exponent For Minimum Production Time)/(Taylor's Exponent For Minimum Production Time*Machining And Operating Rate in Minimum Time)
Tool Changing Time for each Tool given Tool Life
​ Go Time to Change Tool For Minimum Production Time = Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time)
Taylor's Tool Life Exponent given Tool Life
​ Go Taylor's Exponent For Minimum Production Time = Time to Change Tool For Minimum Production Time/(Time to Change Tool For Minimum Production Time+Tool Life)
Tool Life for Minimum Production Time
​ Go Tool Life = Time to Change Tool For Minimum Production Time*(1-Taylor's Exponent For Minimum Production Time)/Taylor's Exponent For Minimum Production Time

Tool Changing Time for each Tool given Tool Life Formula

Time to Change Tool For Minimum Production Time = Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time)
tct = L*nmpt/(1-nmpt)

Significance of Cost of Tools Used

The Cost of Tools Used helps us in determining the maximum number of times a tool can be renewed during the production of a given batch of products. This renewing might include buying or resharpening the tool. Thus if the number of Tools to be used gets bounded, the machining operation would have to be optimized in order to give sufficient tool life to minimize the Total Cost of Production.

How to Calculate Tool Changing Time for each Tool given Tool Life?

Tool Changing Time for each Tool given Tool Life calculator uses Time to Change Tool For Minimum Production Time = Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time) to calculate the Time to Change Tool For Minimum Production Time, The Tool Changing Time for each Tool given Tool Life is a method to determine the maximum time available to be spent on renewing the Machining Tool for the production of a batch of components, such that the Total Production Time is Minimum. Time to Change Tool For Minimum Production Time is denoted by tct symbol.

How to calculate Tool Changing Time for each Tool given Tool Life using this online calculator? To use this online calculator for Tool Changing Time for each Tool given Tool Life, enter Tool Life (L) & Taylor's Exponent For Minimum Production Time (nmpt) and hit the calculate button. Here is how the Tool Changing Time for each Tool given Tool Life calculation can be explained with given input values -> 20 = 20*0.5/(1-0.5).

FAQ

What is Tool Changing Time for each Tool given Tool Life?
The Tool Changing Time for each Tool given Tool Life is a method to determine the maximum time available to be spent on renewing the Machining Tool for the production of a batch of components, such that the Total Production Time is Minimum and is represented as tct = L*nmpt/(1-nmpt) or Time to Change Tool For Minimum Production Time = Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time). Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations & Taylor's Exponent For Minimum Production Time is an experimental exponent that helps in quantifying the rate of Tool Wear.
How to calculate Tool Changing Time for each Tool given Tool Life?
The Tool Changing Time for each Tool given Tool Life is a method to determine the maximum time available to be spent on renewing the Machining Tool for the production of a batch of components, such that the Total Production Time is Minimum is calculated using Time to Change Tool For Minimum Production Time = Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time). To calculate Tool Changing Time for each Tool given Tool Life, you need Tool Life (L) & Taylor's Exponent For Minimum Production Time (nmpt). With our tool, you need to enter the respective value for Tool Life & Taylor's Exponent For Minimum Production Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Time to Change Tool For Minimum Production Time?
In this formula, Time to Change Tool For Minimum Production Time uses Tool Life & Taylor's Exponent For Minimum Production Time. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Time to Change Tool For Minimum Production Time = (Reference Tool Life*Taylor's Exponent For Minimum Production Time/(1-Taylor's Exponent For Minimum Production Time))/((Cutting Velocity For Minimum Production Time/Reference Cutting Velocity)^(1/Taylor's Exponent For Minimum Production Time))
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