Tool Changing Time for 1 Tool given Machining Cost Solution

STEP 0: Pre-Calculation Summary
Formula Used
Time to Change One Tool = ((Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool)/Machining And Operating Rate
tc = ((T*((Cm/tm)-M)/Q)-Ct)/M
This formula uses 7 Variables
Variables Used
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Tool Life - (Measured in Second) - Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
Machining And Operating Cost of Each Product - Machining And Operating Cost of Each Product is the total amount of money required to machine a single product.
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Machining And Operating Rate - Machining And Operating Rate is the money charged for processing on and operating machines per unit time, including overheads.
Time Proportion of Cutting Edge Engagement - Time Proportion of Cutting Edge Engagement is the fractional portion of machining time during which the Cutting Edge of the tool is engaged with the workpiece.
Cost of A Tool - Cost of A Tool is simply the cost of one tool being used for machining.
STEP 1: Convert Input(s) to Base Unit
Tool Life: 4500 Second --> 4500 Second No Conversion Required
Machining And Operating Cost of Each Product: 4650.5 --> No Conversion Required
Machining Time: 30 Second --> 30 Second No Conversion Required
Machining And Operating Rate: 101 --> No Conversion Required
Time Proportion of Cutting Edge Engagement: 0.5 --> No Conversion Required
Cost of A Tool: 478575 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tc = ((T*((Cm/tm)-M)/Q)-Ct)/M --> ((4500*((4650.5/30)-101)/0.5)-478575)/101
Evaluating ... ...
tc = 75.0000000000012
STEP 3: Convert Result to Output's Unit
75.0000000000012 Second --> No Conversion Required
FINAL ANSWER
75.0000000000012 75 Second <-- Time to Change One Tool
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
Kumar Siddhant has created this Calculator and 400+ more calculators!
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Tool Cost Calculators

Tool Changing Time for 1 Tool given Machining Cost
​ LaTeX ​ Go Time to Change One Tool = ((Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool)/Machining And Operating Rate
Cost of 1 Tool given Machining Cost
​ LaTeX ​ Go Cost of A Tool = (Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-(Machining And Operating Rate*Time to Change One Tool)
Time Proportion of Cutting Edge Engagement given Machining Cost
​ LaTeX ​ Go Time Proportion of Cutting Edge Engagement = Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/(Machining And Operating Rate*Time to Change One Tool+Cost of A Tool)
Tool Changing Cost per Tool given Machining Cost
​ LaTeX ​ Go Cost of Changing Each Tool = (Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool

Tool Changing Time for 1 Tool given Machining Cost Formula

​LaTeX ​Go
Time to Change One Tool = ((Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool)/Machining And Operating Rate
tc = ((T*((Cm/tm)-M)/Q)-Ct)/M

Significance of Total Tool Changing Time

The Total Tool Changing Time denotes the time being spent on an important but non-profitable process that is changing the Machining tool. This results in extra cost factors being accounted for as the operators are usually waged per hour or day. It is preferred that the Total Tool Changing Time in a Production Line is low so as there is a low expense on these non-profitable tasks.

How to Calculate Tool Changing Time for 1 Tool given Machining Cost?

Tool Changing Time for 1 Tool given Machining Cost calculator uses Time to Change One Tool = ((Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool)/Machining And Operating Rate to calculate the Time to Change One Tool, The Tool Changing Time for 1 Tool given Machining Cost is a method to determine the maximum time that can be spared on each tool to be spent for changing based on the average expense to machine 1 component. Time to Change One Tool is denoted by tc symbol.

How to calculate Tool Changing Time for 1 Tool given Machining Cost using this online calculator? To use this online calculator for Tool Changing Time for 1 Tool given Machining Cost, enter Tool Life (T), Machining And Operating Cost of Each Product (Cm), Machining Time (tm), Machining And Operating Rate (M), Time Proportion of Cutting Edge Engagement (Q) & Cost of A Tool (Ct) and hit the calculate button. Here is how the Tool Changing Time for 1 Tool given Machining Cost calculation can be explained with given input values -> 75 = ((4500*((4650.5/30)-101)/0.5)-478575)/101.

FAQ

What is Tool Changing Time for 1 Tool given Machining Cost?
The Tool Changing Time for 1 Tool given Machining Cost is a method to determine the maximum time that can be spared on each tool to be spent for changing based on the average expense to machine 1 component and is represented as tc = ((T*((Cm/tm)-M)/Q)-Ct)/M or Time to Change One Tool = ((Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool)/Machining And Operating Rate. Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations, Machining And Operating Cost of Each Product is the total amount of money required to machine a single product, Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material, Machining And Operating Rate is the money charged for processing on and operating machines per unit time, including overheads, Time Proportion of Cutting Edge Engagement is the fractional portion of machining time during which the Cutting Edge of the tool is engaged with the workpiece & Cost of A Tool is simply the cost of one tool being used for machining.
How to calculate Tool Changing Time for 1 Tool given Machining Cost?
The Tool Changing Time for 1 Tool given Machining Cost is a method to determine the maximum time that can be spared on each tool to be spent for changing based on the average expense to machine 1 component is calculated using Time to Change One Tool = ((Tool Life*((Machining And Operating Cost of Each Product/Machining Time)-Machining And Operating Rate)/Time Proportion of Cutting Edge Engagement)-Cost of A Tool)/Machining And Operating Rate. To calculate Tool Changing Time for 1 Tool given Machining Cost, you need Tool Life (T), Machining And Operating Cost of Each Product (Cm), Machining Time (tm), Machining And Operating Rate (M), Time Proportion of Cutting Edge Engagement (Q) & Cost of A Tool (Ct). With our tool, you need to enter the respective value for Tool Life, Machining And Operating Cost of Each Product, Machining Time, Machining And Operating Rate, Time Proportion of Cutting Edge Engagement & Cost of A Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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