Time for Changing one Tool given Total Tool Changing Time Solution

STEP 0: Pre-Calculation Summary
Formula Used
Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
tc = ttc/Nt
This formula uses 3 Variables
Variables Used
Time to Change One Tool - (Measured in Second) - Time to change one tool often referred to as tool change time, includes the duration taken to remove the used tool and install a new one.
Total Tool Changing Time - (Measured in Second) - Total Tool Changing Time is the cumulative time spent changing tools throughout the machining process.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
STEP 1: Convert Input(s) to Base Unit
Total Tool Changing Time: 90 Second --> 90 Second No Conversion Required
Number of Tools Used: 3 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tc = ttc/Nt --> 90/3
Evaluating ... ...
tc = 30
STEP 3: Convert Result to Output's Unit
30 Second --> No Conversion Required
FINAL ANSWER
30 Second <-- Time to Change One Tool
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Total Production Cost Calculators

Non-Productive Cost of Each Component given Total Production Cost
​ LaTeX ​ Go Non Productive Cost of Each Component = Total Production Cost-(Batch Size*Cost of a Tool*Machining Time+Number of Tools Used*((Cost of a Tool*Time to Change One Tool)+Cost of a Tool))
Total Production Cost
​ LaTeX ​ Go Total Production Cost = Batch Size*(Cost of a Tool*(Setup Time+Machining Time))+Number of Tools Used*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)
Total Non-Productive Cost given Total Production Cost
​ LaTeX ​ Go Total Non Productive Cost = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)
Total Production Cost for given Batch Size
​ LaTeX ​ Go Total Production Cost = Batch Size*Production Cost of Each Component

Time for Changing one Tool given Total Tool Changing Time Formula

​LaTeX ​Go
Time to Change One Tool = Total Tool Changing Time/Number of Tools Used
tc = ttc/Nt

Tool Failure and Need to change the Tool

The tool generally undergoes the following failure:
1. Fracture failure - Cutting force becomes excessive, leading to brittle fracture
2. Temperature failure - Cutting temperature is too high for the tool material
3. Gradual wear
Due to Wear, the sharpness of the Cutting edge of the tool is lost which leads to roughness and tolerances at the surface. To tackle this, the tool is usually sharpened rather than completely changed.

How to Calculate Time for Changing one Tool given Total Tool Changing Time?

Time for Changing one Tool given Total Tool Changing Time calculator uses Time to Change One Tool = Total Tool Changing Time/Number of Tools Used to calculate the Time to Change One Tool, The Time for Changing one Tool given Total Tool Changing Time is a method to determine the maximum time that is available to the operator or automation system to change the tool. Time to Change One Tool is denoted by tc symbol.

How to calculate Time for Changing one Tool given Total Tool Changing Time using this online calculator? To use this online calculator for Time for Changing one Tool given Total Tool Changing Time, enter Total Tool Changing Time (ttc) & Number of Tools Used (Nt) and hit the calculate button. Here is how the Time for Changing one Tool given Total Tool Changing Time calculation can be explained with given input values -> 30 = 90/3.

FAQ

What is Time for Changing one Tool given Total Tool Changing Time?
The Time for Changing one Tool given Total Tool Changing Time is a method to determine the maximum time that is available to the operator or automation system to change the tool and is represented as tc = ttc/Nt or Time to Change One Tool = Total Tool Changing Time/Number of Tools Used. Total Tool Changing Time is the cumulative time spent changing tools throughout the machining process & The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
How to calculate Time for Changing one Tool given Total Tool Changing Time?
The Time for Changing one Tool given Total Tool Changing Time is a method to determine the maximum time that is available to the operator or automation system to change the tool is calculated using Time to Change One Tool = Total Tool Changing Time/Number of Tools Used. To calculate Time for Changing one Tool given Total Tool Changing Time, you need Total Tool Changing Time (ttc) & Number of Tools Used (Nt). With our tool, you need to enter the respective value for Total Tool Changing Time & Number of Tools Used and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Time to Change One Tool?
In this formula, Time to Change One Tool uses Total Tool Changing Time & Number of Tools Used. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Time to Change One Tool = (Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time)-Number of Tools Used*Cost of a Tool)/(Cost of a Tool*Number of Tools Used)
  • Time to Change One Tool = (Total Production Cost-(Total Cost of Tools Used+Total Machining And Operating Cost+Total Non Productive Cost))/(Number of Tools Used*Cost of a Tool)
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