Thickness of Shell before Ironing Calculator

✖Shell Thickness after Ironing is the final thickness of the metal shell or cup after it has undergone the ironing process.ⓘ Shell Thickness after Ironing [t_f]			+10% -10%
✖Ironing Force is defined as the force exerted on a material during a metal working process known as ironing, typically used in the production of cans or containers, to thin and elongate the material.ⓘ Ironing Force [F]			+10% -10%
✖Mean Shell Diameter after Ironing is the average diameter of the formed metal part after it has undergone shaping processes like ironing.ⓘ Mean Shell Diameter after Ironing [d₁]			+10% -10%
✖Average Tensile Strength Before & After Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation.ⓘ Average Tensile Strength Before & After Ironing [S_avg]			+10% -10%

✖Shell Thickness before Ironing is defined as initial thickness of the metal shell or wall of a cylindrical workpiece before it undergoes the ironing process.ⓘ Thickness of Shell before Ironing [t₀]

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Thickness of Shell before Ironing Solution

STEP 0: Pre-Calculation Summary

Formula Used

Shell Thickness before Ironing = Shell Thickness after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing))
t₀ = t_f*exp(F/(pi*d₁*t_f*S_avg))
This formula uses 1 Constants, 1 Functions, 5 Variables

Constants Used

pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288

Functions Used

exp - n an exponential function, the value of the function changes by a constant factor for every unit change in the independent variable., exp(Number)

Variables Used

Shell Thickness before Ironing - (Measured in Meter) - Shell Thickness before Ironing is defined as initial thickness of the metal shell or wall of a cylindrical workpiece before it undergoes the ironing process.
Shell Thickness after Ironing - (Measured in Meter) - Shell Thickness after Ironing is the final thickness of the metal shell or cup after it has undergone the ironing process.
Ironing Force - (Measured in Newton) - Ironing Force is defined as the force exerted on a material during a metal working process known as ironing, typically used in the production of cans or containers, to thin and elongate the material.
Mean Shell Diameter after Ironing - (Measured in Meter) - Mean Shell Diameter after Ironing is the average diameter of the formed metal part after it has undergone shaping processes like ironing.
Average Tensile Strength Before & After Ironing - (Measured in Pascal) - Average Tensile Strength Before & After Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation.

STEP 1: Convert Input(s) to Base Unit

Shell Thickness after Ironing: 13 Millimeter --> 0.013 Meter (Check conversion here)
Ironing Force: 8.01 Newton --> 8.01 Newton No Conversion Required
Mean Shell Diameter after Ironing: 2.5 Millimeter --> 0.0025 Meter (Check conversion here)
Average Tensile Strength Before & After Ironing: 0.181886 Newton per Square Millimeter --> 181886 Pascal (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t₀ = t_f*exp(F/(pi*d₁*t_f*S_avg)) --> 0.013*exp(8.01/(pi*0.0025*0.013*181886))

Evaluating ... ...

t₀ = 0.0200107527856111

STEP 3: Convert Result to Output's Unit

0.0200107527856111 Meter -->20.0107527856111 Millimeter (Check conversion here)

FINAL ANSWER

20.0107527856111 ≈ 20.01075 Millimeter <-- Shell Thickness before Ironing

(Calculation completed in 00.004 seconds)

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Created by Rajat Vishwakarma

University Institute of Technology RGPV (UIT - RGPV), Bhopal

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National Institute Of Technology (NIT), Hamirpur

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< Ironing Operation Calculators

Thickness of Shell before Ironing

LaTeX Go Shell Thickness before Ironing = Shell Thickness after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing))

Average of Tensile Strength before and after Ironing

LaTeX Go Average Tensile Strength Before & After Ironing = Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing))

Mean Diameter of Shell after Ironing

LaTeX Go Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength Before & After Ironing*Shell Thickness after Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing))

Ironing Force after Drawing

LaTeX Go Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing)

Thickness of Shell before Ironing Formula

LaTeX Go

What is ironing force?

Ironing Force after drawing is the force used to reduce the wall thickness of the cup after drawing. In ironing, the objective is only to reduce the wall thickness of the cup, and hence no blank holding is required because the punch is fitted closely inside the cup.

How to Calculate Thickness of Shell before Ironing?

Thickness of Shell before Ironing calculator uses Shell Thickness before Ironing = Shell Thickness after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing)) to calculate the Shell Thickness before Ironing, Thickness of Shell before Ironing is defined as initial thickness of a metal shell before the ironing process. Shell Thickness before Ironing is denoted by t₀ symbol.

How to calculate Thickness of Shell before Ironing using this online calculator? To use this online calculator for Thickness of Shell before Ironing, enter Shell Thickness after Ironing (t_f), Ironing Force (F), Mean Shell Diameter after Ironing (d₁) & Average Tensile Strength Before & After Ironing (S_avg) and hit the calculate button. Here is how the Thickness of Shell before Ironing calculation can be explained with given input values -> 20010.75 = 0.013*exp(8.01/(pi*0.0025*0.013*181886)).

FAQ

What is Thickness of Shell before Ironing?

Thickness of Shell before Ironing is defined as initial thickness of a metal shell before the ironing process and is represented as t₀ = t_f*exp(F/(pi*d₁*t_f*S_avg)) or Shell Thickness before Ironing = Shell Thickness after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing)). Shell Thickness after Ironing is the final thickness of the metal shell or cup after it has undergone the ironing process, Ironing Force is defined as the force exerted on a material during a metal working process known as ironing, typically used in the production of cans or containers, to thin and elongate the material, Mean Shell Diameter after Ironing is the average diameter of the formed metal part after it has undergone shaping processes like ironing & Average Tensile Strength Before & After Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation.

How to calculate Thickness of Shell before Ironing?

Thickness of Shell before Ironing is defined as initial thickness of a metal shell before the ironing process is calculated using Shell Thickness before Ironing = Shell Thickness after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing)). To calculate Thickness of Shell before Ironing, you need Shell Thickness after Ironing (t_f), Ironing Force (F), Mean Shell Diameter after Ironing (d₁) & Average Tensile Strength Before & After Ironing (S_avg). With our tool, you need to enter the respective value for Shell Thickness after Ironing, Ironing Force, Mean Shell Diameter after Ironing & Average Tensile Strength Before & After Ironing and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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