Size Factor for Fluctuating Load Solution

STEP 0: Pre-Calculation Summary
Formula Used
Size Factor = Endurance Limit/(Endurance Limit of Rotating Beam Specimen*Modifying Factor for Stress Concentration*Reliabilty Factor*Surface Finish Factor)
Kb = Se/(S'e*Kd*Kc*Ka)
This formula uses 6 Variables
Variables Used
Size Factor - The Size Factor takes into account the reduction in endurance limit due to an increase in the size of the component.
Endurance Limit - (Measured in Pascal) - The Endurance Limit of a material is defined as the stress below which a material can endure an infinite number of repeated load cycles without exhibiting failure.
Endurance Limit of Rotating Beam Specimen - (Measured in Pascal) - Endurance Limit of Rotating Beam Specimen is the maximum value of the completely reversed stress for which the specimen can sustain for an infinite number of cycles without any fatigue failure.
Modifying Factor for Stress Concentration - The Modifying Factor for Stress Concentration accounts for the effect of stress concentration on a specimen for cyclic loading.
Reliabilty Factor - Reliabilty Factor accounts for the reliability that is used in the design of the component.
Surface Finish Factor - The Surface Finish Factor takes into account the reduction in endurance limit due to variation in the surface finish between the specimen and the actual component.
STEP 1: Convert Input(s) to Base Unit
Endurance Limit: 52.0593 Newton per Square Millimeter --> 52059300 Pascal (Check conversion ​here)
Endurance Limit of Rotating Beam Specimen: 220 Newton per Square Millimeter --> 220000000 Pascal (Check conversion ​here)
Modifying Factor for Stress Concentration: 0.34 --> No Conversion Required
Reliabilty Factor: 0.89 --> No Conversion Required
Surface Finish Factor: 0.92 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Kb = Se/(S'e*Kd*Kc*Ka) --> 52059300/(220000000*0.34*0.89*0.92)
Evaluating ... ...
Kb = 0.849999934689868
STEP 3: Convert Result to Output's Unit
0.849999934689868 --> No Conversion Required
FINAL ANSWER
0.849999934689868 0.85 <-- Size Factor
(Calculation completed in 00.007 seconds)

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Created by Vaibhav Malani
National Institute of Technology (NIT), Tiruchirapalli
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Endurance Limit Approximate Estimation in Design Calculators

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Endurance Limit Stress of Rotating Beam Specimen of Aluminium Alloys
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Size Factor for Fluctuating Load Formula

​LaTeX ​Go
Size Factor = Endurance Limit/(Endurance Limit of Rotating Beam Specimen*Modifying Factor for Stress Concentration*Reliabilty Factor*Surface Finish Factor)
Kb = Se/(S'e*Kd*Kc*Ka)

What is Fluctuating Load?

A fluctuating load is a varying force or stress applied to a material or structure that changes in magnitude and direction over time. These loads are common in applications like rotating machinery, bridges, and vehicles. They can cause fatigue in materials due to repeated cycles of loading and unloading, requiring careful design to ensure durability and prevent failure under such conditions.

How to Calculate Size Factor for Fluctuating Load?

Size Factor for Fluctuating Load calculator uses Size Factor = Endurance Limit/(Endurance Limit of Rotating Beam Specimen*Modifying Factor for Stress Concentration*Reliabilty Factor*Surface Finish Factor) to calculate the Size Factor, Size Factor for Fluctuating Load formula is defined as a dimensionless value that considers the effects of load size on the endurance limit of a machine component under fluctuating loads. Size Factor is denoted by Kb symbol.

How to calculate Size Factor for Fluctuating Load using this online calculator? To use this online calculator for Size Factor for Fluctuating Load, enter Endurance Limit (Se), Endurance Limit of Rotating Beam Specimen (S'e), Modifying Factor for Stress Concentration (Kd), Reliabilty Factor (Kc) & Surface Finish Factor (Ka) and hit the calculate button. Here is how the Size Factor for Fluctuating Load calculation can be explained with given input values -> 0.832704 = 52059300/(220000000*0.34*0.89*0.92).

FAQ

What is Size Factor for Fluctuating Load?
Size Factor for Fluctuating Load formula is defined as a dimensionless value that considers the effects of load size on the endurance limit of a machine component under fluctuating loads and is represented as Kb = Se/(S'e*Kd*Kc*Ka) or Size Factor = Endurance Limit/(Endurance Limit of Rotating Beam Specimen*Modifying Factor for Stress Concentration*Reliabilty Factor*Surface Finish Factor). The Endurance Limit of a material is defined as the stress below which a material can endure an infinite number of repeated load cycles without exhibiting failure, Endurance Limit of Rotating Beam Specimen is the maximum value of the completely reversed stress for which the specimen can sustain for an infinite number of cycles without any fatigue failure, The Modifying Factor for Stress Concentration accounts for the effect of stress concentration on a specimen for cyclic loading, Reliabilty Factor accounts for the reliability that is used in the design of the component & The Surface Finish Factor takes into account the reduction in endurance limit due to variation in the surface finish between the specimen and the actual component.
How to calculate Size Factor for Fluctuating Load?
Size Factor for Fluctuating Load formula is defined as a dimensionless value that considers the effects of load size on the endurance limit of a machine component under fluctuating loads is calculated using Size Factor = Endurance Limit/(Endurance Limit of Rotating Beam Specimen*Modifying Factor for Stress Concentration*Reliabilty Factor*Surface Finish Factor). To calculate Size Factor for Fluctuating Load, you need Endurance Limit (Se), Endurance Limit of Rotating Beam Specimen (S'e), Modifying Factor for Stress Concentration (Kd), Reliabilty Factor (Kc) & Surface Finish Factor (Ka). With our tool, you need to enter the respective value for Endurance Limit, Endurance Limit of Rotating Beam Specimen, Modifying Factor for Stress Concentration, Reliabilty Factor & Surface Finish Factor and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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