Rotational Frequency of Spindle given Rate of Increase of Wear-Land Solution

STEP 0: Pre-Calculation Summary
Formula Used
Rotational Frequency of Spindle = (Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)/(2*pi*Instantaneous Radius For Cut)
ns = (Vref*(Vratio*Tref/Wmax)^n)/(2*pi*r)
This formula uses 1 Constants, 7 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Variables Used
Rotational Frequency of Spindle - (Measured in Radian per Second) - Rotational Frequency of Spindle is the number of turns made by the spindle of the machine for cutting in one second.
Reference Cutting Velocity - (Measured in Meter per Second) - Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference machining Condition.
Rate of Increase of Wear Land Width - (Measured in Meter per Second) - Rate of Increase of Wear Land Width is the increase in the width of the region where wear occurs in a tool per unit time.
Reference Tool Life - (Measured in Second) - Reference Tool Life is the tool Life of the tool obtained in the reference machining condition.
Maximum Wear Land Width - (Measured in Meter) - Maximum Wear Land Width is the maximum width of the region where wear occurs in a tool.
Taylor's Tool Life Exponent - Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of tool wear.
Instantaneous Radius For Cut - (Measured in Meter) - Instantaneous Radius For Cut is the radius of the workpiece surface currently being machined.
STEP 1: Convert Input(s) to Base Unit
Reference Cutting Velocity: 5000 Millimeter per Minute --> 0.0833333333333333 Meter per Second (Check conversion ​here)
Rate of Increase of Wear Land Width: 0.16 Millimeter per Minute --> 2.66666666666667E-06 Meter per Second (Check conversion ​here)
Reference Tool Life: 5 Minute --> 300 Second (Check conversion ​here)
Maximum Wear Land Width: 0.3125 Millimeter --> 0.0003125 Meter (Check conversion ​here)
Taylor's Tool Life Exponent: 0.5 --> No Conversion Required
Instantaneous Radius For Cut: 2.122065 Millimeter --> 0.002122065 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ns = (Vref*(Vratio*Tref/Wmax)^n)/(2*pi*r) --> (0.0833333333333333*(2.66666666666667E-06*300/0.0003125)^0.5)/(2*pi*0.002122065)
Evaluating ... ...
ns = 10.0000042783418
STEP 3: Convert Result to Output's Unit
10.0000042783418 Radian per Second --> No Conversion Required
FINAL ANSWER
10.0000042783418 10 Radian per Second <-- Rotational Frequency of Spindle
(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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Wear Land Calculators

Maximum Wear-Land Width given Rate of Increase of Wear-Land Width
​ LaTeX ​ Go Maximum Wear Land Width = Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))
Machining Time given Maximum Wear-Land Width
​ LaTeX ​ Go Machining Time = Increase in Wear Land Width Per Component*Tool Life/Maximum Wear Land Width
Increase in Wear-Land Width per Component
​ LaTeX ​ Go Increase in Wear Land Width Per Component = Maximum Wear Land Width*Machining Time/Tool Life
Maximum Wear-Land Width
​ LaTeX ​ Go Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time

Rotational Frequency of Spindle given Rate of Increase of Wear-Land Formula

​LaTeX ​Go
Rotational Frequency of Spindle = (Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)/(2*pi*Instantaneous Radius For Cut)
ns = (Vref*(Vratio*Tref/Wmax)^n)/(2*pi*r)

Main Spindle Errors

Accuracy of spindle error measurement is affected by inherent error sources such as:
1. Sensor offset
2. Thermal drift of spindle
3. Centering error
4. Form error of the target surface installed in the spindle.

How to Calculate Rotational Frequency of Spindle given Rate of Increase of Wear-Land?

Rotational Frequency of Spindle given Rate of Increase of Wear-Land calculator uses Rotational Frequency of Spindle = (Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)/(2*pi*Instantaneous Radius For Cut) to calculate the Rotational Frequency of Spindle, The Rotational Frequency of Spindle given Rate of Increase of Wear-Land is a method to determine the required frequency of rotation of the Spindle of a Machining Tool when the Rate of Increase of Wear-Land Width is given. Rotational Frequency of Spindle is denoted by ns symbol.

How to calculate Rotational Frequency of Spindle given Rate of Increase of Wear-Land using this online calculator? To use this online calculator for Rotational Frequency of Spindle given Rate of Increase of Wear-Land, enter Reference Cutting Velocity (Vref), Rate of Increase of Wear Land Width (Vratio), Reference Tool Life (Tref), Maximum Wear Land Width (Wmax), Taylor's Tool Life Exponent (n) & Instantaneous Radius For Cut (r) and hit the calculate button. Here is how the Rotational Frequency of Spindle given Rate of Increase of Wear-Land calculation can be explained with given input values -> 10 = (0.0833333333333333*(2.66666666666667E-06*300/0.0003125)^0.5)/(2*pi*0.002122065).

FAQ

What is Rotational Frequency of Spindle given Rate of Increase of Wear-Land?
The Rotational Frequency of Spindle given Rate of Increase of Wear-Land is a method to determine the required frequency of rotation of the Spindle of a Machining Tool when the Rate of Increase of Wear-Land Width is given and is represented as ns = (Vref*(Vratio*Tref/Wmax)^n)/(2*pi*r) or Rotational Frequency of Spindle = (Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)/(2*pi*Instantaneous Radius For Cut). Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference machining Condition, Rate of Increase of Wear Land Width is the increase in the width of the region where wear occurs in a tool per unit time, Reference Tool Life is the tool Life of the tool obtained in the reference machining condition, Maximum Wear Land Width is the maximum width of the region where wear occurs in a tool, Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of tool wear & Instantaneous Radius For Cut is the radius of the workpiece surface currently being machined.
How to calculate Rotational Frequency of Spindle given Rate of Increase of Wear-Land?
The Rotational Frequency of Spindle given Rate of Increase of Wear-Land is a method to determine the required frequency of rotation of the Spindle of a Machining Tool when the Rate of Increase of Wear-Land Width is given is calculated using Rotational Frequency of Spindle = (Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)/(2*pi*Instantaneous Radius For Cut). To calculate Rotational Frequency of Spindle given Rate of Increase of Wear-Land, you need Reference Cutting Velocity (Vref), Rate of Increase of Wear Land Width (Vratio), Reference Tool Life (Tref), Maximum Wear Land Width (Wmax), Taylor's Tool Life Exponent (n) & Instantaneous Radius For Cut (r). With our tool, you need to enter the respective value for Reference Cutting Velocity, Rate of Increase of Wear Land Width, Reference Tool Life, Maximum Wear Land Width, Taylor's Tool Life Exponent & Instantaneous Radius For Cut and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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