Reference Cutting Velocity given Optimum Spindle Speed Solution

STEP 0: Pre-Calculation Summary
Formula Used
Reference Cutting Velocity Spindle Speed = Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece*(((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)))/((1+Taylor's Tool Life Exponent)*Cost of a Tool*Reference Tool Life*(1-Workpiece Radius Ratio)))^Taylor's Tool Life Exponent
Vs = ωs*2*pi*Ro*(((1-n)*(Ct*tc+Ct)*(1-Rw^((1+n)/n)))/((1+n)*Ct*Tref*(1-Rw)))^n
This formula uses 1 Constants, 8 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Variables Used
Reference Cutting Velocity Spindle Speed - (Measured in Meter per Second) - Reference Cutting Velocity Spindle Speed refers to a standard cutting speed used as a baseline or reference point for selecting appropriate cutting speeds for specific machining operations.
Rotational Frequency of Spindle - (Measured in Hertz) - Rotational Frequency of Spindle is the speed at which the spindle of a machine tool rotates during machining operations. It is typically measured in revolutions per minute.
Outer Radius of Workpiece - (Measured in Meter) - Outer Radius of Workpiece is the distance from the center of rotation to the outermost surface of the workpiece being machined.
Taylor's Tool Life Exponent - Taylor's Tool Life Exponent is a parameter used in tool life equations to describe the relationship between cutting speed and tool life in metal machining.
Cost of a Tool - The Cost of a Tool refers to the expenses associated with acquiring and using cutting tools used in various machining operations.
Time to Change One Tool - (Measured in Second) - Time to Change One Tool refers to the duration required to replace a cutting tool with another tool during a machining operation.
Workpiece Radius Ratio - Workpiece Radius Ratio refers to the ratio between the initial radius and the final radius of the workpiece being machined.
Reference Tool Life - (Measured in Second) - Reference Tool Life refers to a standard or predetermined lifespan used as a baseline for estimating the expected durability of cutting tools under specific machining conditions.
STEP 1: Convert Input(s) to Base Unit
Rotational Frequency of Spindle: 600 Revolution per Minute --> 10 Hertz (Check conversion ​here)
Outer Radius of Workpiece: 1000 Millimeter --> 1 Meter (Check conversion ​here)
Taylor's Tool Life Exponent: 0.512942 --> No Conversion Required
Cost of a Tool: 158.8131 --> No Conversion Required
Time to Change One Tool: 0.6 Minute --> 36 Second (Check conversion ​here)
Workpiece Radius Ratio: 0.45 --> No Conversion Required
Reference Tool Life: 5 Minute --> 300 Second (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Vs = ωs*2*pi*Ro*(((1-n)*(Ct*tc+Ct)*(1-Rw^((1+n)/n)))/((1+n)*Ct*Tref*(1-Rw)))^n --> 10*2*pi*1*(((1-0.512942)*(158.8131*36+158.8131)*(1-0.45^((1+0.512942)/0.512942)))/((1+0.512942)*158.8131*300*(1-0.45)))^0.512942
Evaluating ... ...
Vs = 15.5038354846478
STEP 3: Convert Result to Output's Unit
15.5038354846478 Meter per Second -->930230.129078866 Millimeter per Minute (Check conversion ​here)
FINAL ANSWER
930230.129078866 930230.1 Millimeter per Minute <-- Reference Cutting Velocity Spindle Speed
(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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​ LaTeX ​ Go Cutting Velocity = Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent
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Reference Cutting Velocity given Optimum Spindle Speed Formula

​LaTeX ​Go
Reference Cutting Velocity Spindle Speed = Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece*(((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)))/((1+Taylor's Tool Life Exponent)*Cost of a Tool*Reference Tool Life*(1-Workpiece Radius Ratio)))^Taylor's Tool Life Exponent
Vs = ωs*2*pi*Ro*(((1-n)*(Ct*tc+Ct)*(1-Rw^((1+n)/n)))/((1+n)*Ct*Tref*(1-Rw)))^n

What is Reference Machining Condition?

Reference Machining Condition is usually a state of Machining Operation which has been idealized as the most suitable. It is used to draw a comparison between different other Machining Conditions.

How to Calculate Reference Cutting Velocity given Optimum Spindle Speed?

Reference Cutting Velocity given Optimum Spindle Speed calculator uses Reference Cutting Velocity Spindle Speed = Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece*(((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)))/((1+Taylor's Tool Life Exponent)*Cost of a Tool*Reference Tool Life*(1-Workpiece Radius Ratio)))^Taylor's Tool Life Exponent to calculate the Reference Cutting Velocity Spindle Speed, The Reference Cutting Velocity given Optimum Spindle Speed refers to the desired linear velocity at a specific point on the cutting edge of the tool as it engages with the workpiece during machining. This reference velocity is chosen based on factors such as material properties, tooling, and machining conditions, and it serves as a target for achieving optimal machining performance. Reference Cutting Velocity Spindle Speed is denoted by Vs symbol.

How to calculate Reference Cutting Velocity given Optimum Spindle Speed using this online calculator? To use this online calculator for Reference Cutting Velocity given Optimum Spindle Speed, enter Rotational Frequency of Spindle s), Outer Radius of Workpiece (Ro), Taylor's Tool Life Exponent (n), Cost of a Tool (Ct), Time to Change One Tool (tc), Workpiece Radius Ratio (Rw) & Reference Tool Life (Tref) and hit the calculate button. Here is how the Reference Cutting Velocity given Optimum Spindle Speed calculation can be explained with given input values -> 5.6E+10 = 10*2*pi*1*(((1-0.512942)*(158.8131*36+158.8131)*(1-0.45^((1+0.512942)/0.512942)))/((1+0.512942)*158.8131*300*(1-0.45)))^0.512942.

FAQ

What is Reference Cutting Velocity given Optimum Spindle Speed?
The Reference Cutting Velocity given Optimum Spindle Speed refers to the desired linear velocity at a specific point on the cutting edge of the tool as it engages with the workpiece during machining. This reference velocity is chosen based on factors such as material properties, tooling, and machining conditions, and it serves as a target for achieving optimal machining performance and is represented as Vs = ωs*2*pi*Ro*(((1-n)*(Ct*tc+Ct)*(1-Rw^((1+n)/n)))/((1+n)*Ct*Tref*(1-Rw)))^n or Reference Cutting Velocity Spindle Speed = Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece*(((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)))/((1+Taylor's Tool Life Exponent)*Cost of a Tool*Reference Tool Life*(1-Workpiece Radius Ratio)))^Taylor's Tool Life Exponent. Rotational Frequency of Spindle is the speed at which the spindle of a machine tool rotates during machining operations. It is typically measured in revolutions per minute, Outer Radius of Workpiece is the distance from the center of rotation to the outermost surface of the workpiece being machined, Taylor's Tool Life Exponent is a parameter used in tool life equations to describe the relationship between cutting speed and tool life in metal machining, The Cost of a Tool refers to the expenses associated with acquiring and using cutting tools used in various machining operations, Time to Change One Tool refers to the duration required to replace a cutting tool with another tool during a machining operation, Workpiece Radius Ratio refers to the ratio between the initial radius and the final radius of the workpiece being machined & Reference Tool Life refers to a standard or predetermined lifespan used as a baseline for estimating the expected durability of cutting tools under specific machining conditions.
How to calculate Reference Cutting Velocity given Optimum Spindle Speed?
The Reference Cutting Velocity given Optimum Spindle Speed refers to the desired linear velocity at a specific point on the cutting edge of the tool as it engages with the workpiece during machining. This reference velocity is chosen based on factors such as material properties, tooling, and machining conditions, and it serves as a target for achieving optimal machining performance is calculated using Reference Cutting Velocity Spindle Speed = Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece*(((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)))/((1+Taylor's Tool Life Exponent)*Cost of a Tool*Reference Tool Life*(1-Workpiece Radius Ratio)))^Taylor's Tool Life Exponent. To calculate Reference Cutting Velocity given Optimum Spindle Speed, you need Rotational Frequency of Spindle s), Outer Radius of Workpiece (Ro), Taylor's Tool Life Exponent (n), Cost of a Tool (Ct), Time to Change One Tool (tc), Workpiece Radius Ratio (Rw) & Reference Tool Life (Tref). With our tool, you need to enter the respective value for Rotational Frequency of Spindle, Outer Radius of Workpiece, Taylor's Tool Life Exponent, Cost of a Tool, Time to Change One Tool, Workpiece Radius Ratio & Reference Tool Life and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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