Rate of Heat generated in Secondary Shear Zone given Average Temperature Solution

STEP 0: Pre-Calculation Summary
Formula Used
Rate of Heat Generation in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Pf = (θf*C*ρwp*Vcut*ac*dcut)
This formula uses 7 Variables
Variables Used
Rate of Heat Generation in Secondary Shear Zone - (Measured in Watt) - The Rate of Heat Generation in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip tool contact region.
Average Temp Rise of Chip in Secondary Shear Zone - (Measured in Kelvin) - The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.
Specific Heat Capacity of Workpiece - (Measured in Joule per Kilogram per K) - The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius.
Density of Work Piece - (Measured in Kilogram per Cubic Meter) - Density of Work Piece is the mass per unit volume ratio of the material of workpiece.
Cutting Speed - (Measured in Meter per Second) - Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).
Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Depth of Cut - (Measured in Meter) - Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
STEP 1: Convert Input(s) to Base Unit
Average Temp Rise of Chip in Secondary Shear Zone: 88.5 Degree Celsius --> 88.5 Kelvin (Check conversion ​here)
Specific Heat Capacity of Workpiece: 502 Joule per Kilogram per K --> 502 Joule per Kilogram per K No Conversion Required
Density of Work Piece: 7200 Kilogram per Cubic Meter --> 7200 Kilogram per Cubic Meter No Conversion Required
Cutting Speed: 2 Meter per Second --> 2 Meter per Second No Conversion Required
Undeformed Chip Thickness: 0.25 Millimeter --> 0.00025 Meter (Check conversion ​here)
Depth of Cut: 2.5 Millimeter --> 0.0025 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Pf = (θf*C*ρwp*Vcut*ac*dcut) --> (88.5*502*7200*2*0.00025*0.0025)
Evaluating ... ...
Pf = 399.843
STEP 3: Convert Result to Output's Unit
399.843 Watt --> No Conversion Required
FINAL ANSWER
399.843 Watt <-- Rate of Heat Generation in Secondary Shear Zone
(Calculation completed in 00.004 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Rate of Heat generated in Secondary Shear Zone given Average Temperature Formula

​LaTeX ​Go
Rate of Heat Generation in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Pf = (θf*C*ρwp*Vcut*ac*dcut)

What is rate of heat generated in the secondary shear zone?

The rate of heat generated in the secondary shear zone when the average temperature is given is defined as the amount of heat generated when the material passes through the secondary deformation plane.

How to Calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature?

Rate of Heat generated in Secondary Shear Zone given Average Temperature calculator uses Rate of Heat Generation in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut) to calculate the Rate of Heat Generation in Secondary Shear Zone, The Rate of heat generated in Secondary Shear Zone given average temperature is defined as the amount of heat generated when the material passes through the secondary deformation plane. Rate of Heat Generation in Secondary Shear Zone is denoted by Pf symbol.

How to calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature using this online calculator? To use this online calculator for Rate of Heat generated in Secondary Shear Zone given Average Temperature, enter Average Temp Rise of Chip in Secondary Shear Zone f), Specific Heat Capacity of Workpiece (C), Density of Work Piece wp), Cutting Speed (Vcut), Undeformed Chip Thickness (ac) & Depth of Cut (dcut) and hit the calculate button. Here is how the Rate of Heat generated in Secondary Shear Zone given Average Temperature calculation can be explained with given input values -> 400 = (88.5*502*7200*2*0.00025*0.0025).

FAQ

What is Rate of Heat generated in Secondary Shear Zone given Average Temperature?
The Rate of heat generated in Secondary Shear Zone given average temperature is defined as the amount of heat generated when the material passes through the secondary deformation plane and is represented as Pf = (θf*C*ρwp*Vcut*ac*dcut) or Rate of Heat Generation in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone, The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius, Density of Work Piece is the mass per unit volume ratio of the material of workpiece, Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute), Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces & Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
How to calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature?
The Rate of heat generated in Secondary Shear Zone given average temperature is defined as the amount of heat generated when the material passes through the secondary deformation plane is calculated using Rate of Heat Generation in Secondary Shear Zone = (Average Temp Rise of Chip in Secondary Shear Zone*Specific Heat Capacity of Workpiece*Density of Work Piece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). To calculate Rate of Heat generated in Secondary Shear Zone given Average Temperature, you need Average Temp Rise of Chip in Secondary Shear Zone f), Specific Heat Capacity of Workpiece (C), Density of Work Piece wp), Cutting Speed (Vcut), Undeformed Chip Thickness (ac) & Depth of Cut (dcut). With our tool, you need to enter the respective value for Average Temp Rise of Chip in Secondary Shear Zone, Specific Heat Capacity of Workpiece, Density of Work Piece, Cutting Speed, Undeformed Chip Thickness & Depth of Cut and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Rate of Heat Generation in Secondary Shear Zone?
In this formula, Rate of Heat Generation in Secondary Shear Zone uses Average Temp Rise of Chip in Secondary Shear Zone, Specific Heat Capacity of Workpiece, Density of Work Piece, Cutting Speed, Undeformed Chip Thickness & Depth of Cut. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Rate of Heat Generation in Secondary Shear Zone = Rate of Energy Consumption During Machining-Rate of Heat Generation in Primary Shear Zone
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