Pressure in flushing hole Solution

STEP 0: Pre-Calculation Summary
Formula Used
Pressure in Flushing Hole = Atmospheric Pressure+(Pressure in the Flushing Gap-Atmospheric Pressure)*(ln(Radius of the Electrodes/Radius of Flushing Hole)/ln(Radius of the Electrodes/Radial Location of Pressure))
P1 = Patm+(Pr-Patm)*(ln(R0/R1)/ln(R0/r))
This formula uses 1 Functions, 6 Variables
Functions Used
ln - The natural logarithm, also known as the logarithm to the base e, is the inverse function of the natural exponential function., ln(Number)
Variables Used
Pressure in Flushing Hole - (Measured in Pascal) - Pressure in Flushing Hole is the pressure in hole during EDM machining.
Atmospheric Pressure - (Measured in Pascal) - Atmospheric pressure, also known as barometric pressure, is the pressure within the atmosphere of Earth.
Pressure in the Flushing Gap - (Measured in Pascal) - Pressure in the flushing gap is the pressure at any distance r in fluid flow passage through the electrode in the EDM process.
Radius of the Electrodes - (Measured in Meter) - Radius of the electrodes is defined as the radius of the electrode used for unconventional machining by EDM.
Radius of Flushing Hole - (Measured in Meter) - Radius of flushing hole is the radius of flushing hole in EDM.
Radial Location of Pressure - (Measured in Meter) - Radial location of pressure is the radial location of pressure during EDM.
STEP 1: Convert Input(s) to Base Unit
Atmospheric Pressure: 10.1325 Newton per Square Centimeter --> 101325 Pascal (Check conversion ​here)
Pressure in the Flushing Gap: 4.38 Newton per Square Centimeter --> 43800 Pascal (Check conversion ​here)
Radius of the Electrodes: 2.07 Centimeter --> 0.0207 Meter (Check conversion ​here)
Radius of Flushing Hole: 2 Centimeter --> 0.02 Meter (Check conversion ​here)
Radial Location of Pressure: 2.6 Centimeter --> 0.026 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
P1 = Patm+(Pr-Patm)*(ln(R0/R1)/ln(R0/r)) --> 101325+(43800-101325)*(ln(0.0207/0.02)/ln(0.0207/0.026))
Evaluating ... ...
P1 = 110005.985424841
STEP 3: Convert Result to Output's Unit
110005.985424841 Pascal -->11.0005985424841 Newton per Square Centimeter (Check conversion ​here)
FINAL ANSWER
11.0005985424841 11.0006 Newton per Square Centimeter <-- Pressure in Flushing Hole
(Calculation completed in 00.004 seconds)

Credits

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Created by Rajat Vishwakarma
University Institute of Technology RGPV (UIT - RGPV), Bhopal
Rajat Vishwakarma has created this Calculator and 400+ more calculators!
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Vallurupalli Nageswara Rao Vignana Jyothi Institute of Engineering and Technology (VNRVJIET), Hyderabad
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Pressure distribution in the flushing gap Calculators

Atmospheric pressure at electrode tip
​ LaTeX ​ Go Atmospheric Pressure = (Pressure in the Flushing Gap*ln(Radius of the Electrodes/Radius of Flushing Hole)-Pressure in Flushing Hole*ln(Radius of the Electrodes/Radial Location of Pressure))/(ln(Radial Location of Pressure/Radius of Flushing Hole))
Pressure distribution in flushing gap
​ LaTeX ​ Go Pressure in the Flushing Gap = Atmospheric Pressure+((Pressure in Flushing Hole-Atmospheric Pressure)*ln(Radius of the Electrodes/Radial Location of Pressure))/(ln(Radius of the Electrodes/Radius of Flushing Hole))
Pressure in flushing hole
​ LaTeX ​ Go Pressure in Flushing Hole = Atmospheric Pressure+(Pressure in the Flushing Gap-Atmospheric Pressure)*(ln(Radius of the Electrodes/Radius of Flushing Hole)/ln(Radius of the Electrodes/Radial Location of Pressure))
Radius of flushing hole EDM
​ LaTeX ​ Go Radius of Flushing Hole = Radius of the Electrodes/((Radius of the Electrodes/Radial Location of Pressure)^((Pressure in Flushing Hole-Atmospheric Pressure)/(Pressure in the Flushing Gap-Atmospheric Pressure)))

Pressure in flushing hole Formula

​LaTeX ​Go
Pressure in Flushing Hole = Atmospheric Pressure+(Pressure in the Flushing Gap-Atmospheric Pressure)*(ln(Radius of the Electrodes/Radius of Flushing Hole)/ln(Radius of the Electrodes/Radial Location of Pressure))
P1 = Patm+(Pr-Patm)*(ln(R0/R1)/ln(R0/r))

What is term Flushing means in Electric Discharge Machining ?

Flushing refers to the method in which the dielectric fluid flows between the tool and the work gap.The efficiency of machining depends to a greater extent on the efficiency of the flushing. The wear debris present in the spark gap should be removed as quickly as possible. With poor flushing there is a possibility of build-up of the machined particles in the gap resulting in the short-circuiting and lower material removal rates. Problems with improper flushing are: uneven and significant tool wear affecting accuracy and surface finish; reduced removal rates due to unstable machining conditions and arcing around regions with high concentration of debris. It is noted during an experimental study that there is an optimum dielectric flushing rate of about 13 ml/s while machining AISI O1 tool steel, where the crack density and average thickness of the recast layer are at a minimum.

How to Calculate Pressure in flushing hole?

Pressure in flushing hole calculator uses Pressure in Flushing Hole = Atmospheric Pressure+(Pressure in the Flushing Gap-Atmospheric Pressure)*(ln(Radius of the Electrodes/Radius of Flushing Hole)/ln(Radius of the Electrodes/Radial Location of Pressure)) to calculate the Pressure in Flushing Hole, The Pressure in flushing hole formula is defined as the pressure of the dielectric fluid with which it enters or leaves the flushing hole. Pressure in Flushing Hole is denoted by P1 symbol.

How to calculate Pressure in flushing hole using this online calculator? To use this online calculator for Pressure in flushing hole, enter Atmospheric Pressure (Patm), Pressure in the Flushing Gap (Pr), Radius of the Electrodes (R0), Radius of Flushing Hole (R1) & Radial Location of Pressure (r) and hit the calculate button. Here is how the Pressure in flushing hole calculation can be explained with given input values -> 0.001091 = 101325+(43800-101325)*(ln(0.0207/0.02)/ln(0.0207/0.026)).

FAQ

What is Pressure in flushing hole?
The Pressure in flushing hole formula is defined as the pressure of the dielectric fluid with which it enters or leaves the flushing hole and is represented as P1 = Patm+(Pr-Patm)*(ln(R0/R1)/ln(R0/r)) or Pressure in Flushing Hole = Atmospheric Pressure+(Pressure in the Flushing Gap-Atmospheric Pressure)*(ln(Radius of the Electrodes/Radius of Flushing Hole)/ln(Radius of the Electrodes/Radial Location of Pressure)). Atmospheric pressure, also known as barometric pressure, is the pressure within the atmosphere of Earth, Pressure in the flushing gap is the pressure at any distance r in fluid flow passage through the electrode in the EDM process, Radius of the electrodes is defined as the radius of the electrode used for unconventional machining by EDM, Radius of flushing hole is the radius of flushing hole in EDM & Radial location of pressure is the radial location of pressure during EDM.
How to calculate Pressure in flushing hole?
The Pressure in flushing hole formula is defined as the pressure of the dielectric fluid with which it enters or leaves the flushing hole is calculated using Pressure in Flushing Hole = Atmospheric Pressure+(Pressure in the Flushing Gap-Atmospheric Pressure)*(ln(Radius of the Electrodes/Radius of Flushing Hole)/ln(Radius of the Electrodes/Radial Location of Pressure)). To calculate Pressure in flushing hole, you need Atmospheric Pressure (Patm), Pressure in the Flushing Gap (Pr), Radius of the Electrodes (R0), Radius of Flushing Hole (R1) & Radial Location of Pressure (r). With our tool, you need to enter the respective value for Atmospheric Pressure, Pressure in the Flushing Gap, Radius of the Electrodes, Radius of Flushing Hole & Radial Location of Pressure and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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