Number of Tools used given Total Production Cost Solution

STEP 0: Pre-Calculation Summary
Formula Used
Number of Tools Used = (Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time))/(Cost of a Tool*Time to Change One Tool+Cost of a Tool)
Nt = (Ctp-N*C*(ts+t))/(C*tc+C)
This formula uses 7 Variables
Variables Used
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Total Production Cost - Total Production Cost involves summing up various cost components associated with the machining process.
Batch Size - Batch size refers to the number of identical parts produced in a single production run or cycle.
Cost of a Tool - Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs.
Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Machining Time - (Measured in Second) - Machining time refers to the total time required to complete a specific machining operation on a workpiece.
Time to Change One Tool - (Measured in Second) - Time to change one tool often referred to as tool change time, includes the duration taken to remove the used tool and install a new one.
STEP 1: Convert Input(s) to Base Unit
Total Production Cost: 30000 --> No Conversion Required
Batch Size: 2 --> No Conversion Required
Cost of a Tool: 80 --> No Conversion Required
Setup Time: 54 Second --> 54 Second No Conversion Required
Machining Time: 87 Second --> 87 Second No Conversion Required
Time to Change One Tool: 30 Second --> 30 Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Nt = (Ctp-N*C*(ts+t))/(C*tc+C) --> (30000-2*80*(54+87))/(80*30+80)
Evaluating ... ...
Nt = 3
STEP 3: Convert Result to Output's Unit
3 --> No Conversion Required
FINAL ANSWER
3 <-- Number of Tools Used
(Calculation completed in 00.020 seconds)

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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Total Production Cost Calculators

Non-Productive Cost of Each Component given Total Production Cost
​ LaTeX ​ Go Non Productive Cost of Each Component = Total Production Cost-(Batch Size*Cost of a Tool*Machining Time+Number of Tools Used*((Cost of a Tool*Time to Change One Tool)+Cost of a Tool))
Total Production Cost
​ LaTeX ​ Go Total Production Cost = Batch Size*(Cost of a Tool*(Setup Time+Machining Time))+Number of Tools Used*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)
Total Non-Productive Cost given Total Production Cost
​ LaTeX ​ Go Total Non Productive Cost = Total Production Cost-(Total Machining And Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)
Total Production Cost for given Batch Size
​ LaTeX ​ Go Total Production Cost = Batch Size*Production Cost of Each Component

Number of Tools used given Total Production Cost Formula

​LaTeX ​Go
Number of Tools Used = (Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time))/(Cost of a Tool*Time to Change One Tool+Cost of a Tool)
Nt = (Ctp-N*C*(ts+t))/(C*tc+C)

Need to change the Tool

Due to Wear during the cutting operation, the sharpness of the Cutting edge of the tool is lost which leads to roughness and tolerances at the surface. To tackle this, the tool is usually sharpened rather than completely changed.

How to Calculate Number of Tools used given Total Production Cost?

Number of Tools used given Total Production Cost calculator uses Number of Tools Used = (Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time))/(Cost of a Tool*Time to Change One Tool+Cost of a Tool) to calculate the Number of Tools Used, The Number of Tools used given Total Production Cost is a method to determine the maximum number of Tools that can be used for producing a batch of components when the total amount available for production is known. Number of Tools Used is denoted by Nt symbol.

How to calculate Number of Tools used given Total Production Cost using this online calculator? To use this online calculator for Number of Tools used given Total Production Cost, enter Total Production Cost (Ctp), Batch Size (N), Cost of a Tool (C), Setup Time (ts), Machining Time (t) & Time to Change One Tool (tc) and hit the calculate button. Here is how the Number of Tools used given Total Production Cost calculation can be explained with given input values -> 3 = (30000-2*80*(54+87))/(80*30+80).

FAQ

What is Number of Tools used given Total Production Cost?
The Number of Tools used given Total Production Cost is a method to determine the maximum number of Tools that can be used for producing a batch of components when the total amount available for production is known and is represented as Nt = (Ctp-N*C*(ts+t))/(C*tc+C) or Number of Tools Used = (Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time))/(Cost of a Tool*Time to Change One Tool+Cost of a Tool). Total Production Cost involves summing up various cost components associated with the machining process, Batch size refers to the number of identical parts produced in a single production run or cycle, Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs, Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component, Machining time refers to the total time required to complete a specific machining operation on a workpiece & Time to change one tool often referred to as tool change time, includes the duration taken to remove the used tool and install a new one.
How to calculate Number of Tools used given Total Production Cost?
The Number of Tools used given Total Production Cost is a method to determine the maximum number of Tools that can be used for producing a batch of components when the total amount available for production is known is calculated using Number of Tools Used = (Total Production Cost-Batch Size*Cost of a Tool*(Setup Time+Machining Time))/(Cost of a Tool*Time to Change One Tool+Cost of a Tool). To calculate Number of Tools used given Total Production Cost, you need Total Production Cost (Ctp), Batch Size (N), Cost of a Tool (C), Setup Time (ts), Machining Time (t) & Time to Change One Tool (tc). With our tool, you need to enter the respective value for Total Production Cost, Batch Size, Cost of a Tool, Setup Time, Machining Time & Time to Change One Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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