Number of Tools Used given Tool Life Solution

STEP 0: Pre-Calculation Summary
Formula Used
Number of Tools Used = Machining Time For Tool Life Production*Batch Size/Tool Life
Nt = tb*Nb/L
This formula uses 4 Variables
Variables Used
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Machining Time For Tool Life Production - (Measured in Second) - Machining Time For Tool Life Production is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.
Tool Life - (Measured in Second) - Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
STEP 1: Convert Input(s) to Base Unit
Machining Time For Tool Life Production: 30 Second --> 30 Second No Conversion Required
Batch Size: 2 --> No Conversion Required
Tool Life: 20 Second --> 20 Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Nt = tb*Nb/L --> 30*2/20
Evaluating ... ...
Nt = 3
STEP 3: Convert Result to Output's Unit
3 --> No Conversion Required
FINAL ANSWER
3 <-- Number of Tools Used
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Batch Processing Time Calculators

Tool Life given Batch Size and Number of Tools
​ LaTeX ​ Go Tool Life = Machining Time For Tool Life Production*Batch Size/Number of Tools Used
Machining Time of One Product using Tool Life
​ LaTeX ​ Go Machining Time For Tool Life Production = Number of Tools Used*Tool Life/Batch Size
Batch Size using Tool Life and Machining Time
​ LaTeX ​ Go Batch Size = Number of Tools Used*Tool Life/Machining Time For Tool Life Production
Number of Tools Used given Tool Life
​ LaTeX ​ Go Number of Tools Used = Machining Time For Tool Life Production*Batch Size/Tool Life

Number of Tools Used given Tool Life Formula

​LaTeX ​Go
Number of Tools Used = Machining Time For Tool Life Production*Batch Size/Tool Life
Nt = tb*Nb/L

Tool Failure and Need to change the Tool

The tool generally undergoes the following failure:
1. Fracture failure - Cutting force becomes excessive, leading to brittle fracture
2. Temperature failure - The cutting temperature is too high for the tool material
3. Gradual wear Due to Wear, the sharpness of the Cutting edge of the tool is lost
which leads to roughness and tolerances at the surface. To tackle this, the tool is
usually sharpened rather than completely changed.

How to Calculate Number of Tools Used given Tool Life?

Number of Tools Used given Tool Life calculator uses Number of Tools Used = Machining Time For Tool Life Production*Batch Size/Tool Life to calculate the Number of Tools Used, The Number of Tools Used given Tool Life is a method to determine the maximum number of tools that might be required to manufacture a batch of components when it is known how long one tool is going to last. Number of Tools Used is denoted by Nt symbol.

How to calculate Number of Tools Used given Tool Life using this online calculator? To use this online calculator for Number of Tools Used given Tool Life, enter Machining Time For Tool Life Production (tb), Batch Size (Nb) & Tool Life (L) and hit the calculate button. Here is how the Number of Tools Used given Tool Life calculation can be explained with given input values -> 3 = 30*2/20.

FAQ

What is Number of Tools Used given Tool Life?
The Number of Tools Used given Tool Life is a method to determine the maximum number of tools that might be required to manufacture a batch of components when it is known how long one tool is going to last and is represented as Nt = tb*Nb/L or Number of Tools Used = Machining Time For Tool Life Production*Batch Size/Tool Life. Machining Time For Tool Life Production is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material, Batch Size is the count of similar kinds of products to be manufactured & Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
How to calculate Number of Tools Used given Tool Life?
The Number of Tools Used given Tool Life is a method to determine the maximum number of tools that might be required to manufacture a batch of components when it is known how long one tool is going to last is calculated using Number of Tools Used = Machining Time For Tool Life Production*Batch Size/Tool Life. To calculate Number of Tools Used given Tool Life, you need Machining Time For Tool Life Production (tb), Batch Size (Nb) & Tool Life (L). With our tool, you need to enter the respective value for Machining Time For Tool Life Production, Batch Size & Tool Life and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Number of Tools Used?
In this formula, Number of Tools Used uses Machining Time For Tool Life Production, Batch Size & Tool Life. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Number of Tools Used = Machining Time For Tool Life Production*Batch Size/(Reference Tool Life*(Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))
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