Number of Tools used given Individual Costs Solution

STEP 0: Pre-Calculation Summary
Formula Used
Number of Tools Used = (Total Production Cost-(Total Non Productive Cost+Total Machining and Operating Cost+Total Tool Changing Cost))/Cost of a Tool
n = (Cp-(Cnp+Cm+Ct))/C
This formula uses 6 Variables
Variables Used
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Total Production Cost - Total Production Cost involves summing up various cost components associated with the machining process.
Total Non Productive Cost - Total Non Productive Cost is the amount spent on activities that do not result in any productivity or profit to the plant during the manufacturing of a batch of components.
Total Machining and Operating Cost - Total machining and operating cost involves considering various cost factors, including material costs, labor costs, machine operating costs, tool costs, overhead, and additional related expenses.
Total Tool Changing Cost - Total Tool Changing Cost involves accounting for both the direct and indirect expenses related to the tool change process.
Cost of a Tool - Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs.
STEP 1: Convert Input(s) to Base Unit
Total Production Cost: 30000 --> No Conversion Required
Total Non Productive Cost: 10 --> No Conversion Required
Total Machining and Operating Cost: 100 --> No Conversion Required
Total Tool Changing Cost: 75 --> No Conversion Required
Cost of a Tool: 43.47826 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
n = (Cp-(Cnp+Cm+Ct))/C --> (30000-(10+100+75))/43.47826
Evaluating ... ...
n = 685.7450137149
STEP 3: Convert Result to Output's Unit
685.7450137149 --> No Conversion Required
FINAL ANSWER
685.7450137149 685.745 <-- Number of Tools Used
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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Individual Cost Calculators

Setup Time for Each Product given Individual Costs
​ LaTeX ​ Go Setup Time = (Total Production Cost-(Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/(Cost of a Tool*Batch Size)
Non-Productive Cost of One Component given Individual Costs
​ LaTeX ​ Go Non Average Production Cost = (Total Production Cost-(Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used))/Batch Size
Total Non-Productive Cost given Individual Costs
​ LaTeX ​ Go Total Non Productive Cost = Total Production Cost-(Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used)
Total Production Cost given Individual Costs
​ LaTeX ​ Go Total Production Cost = Total Non Productive Cost+Total Machining and Operating Cost+Total Tool Changing Cost+Total Cost of Tools Used

Number of Tools used given Individual Costs Formula

​LaTeX ​Go
Number of Tools Used = (Total Production Cost-(Total Non Productive Cost+Total Machining and Operating Cost+Total Tool Changing Cost))/Cost of a Tool
n = (Cp-(Cnp+Cm+Ct))/C

Tool Change Considerations

1) Cost of Tool: Determine the cost of the new tool you're replacing. This includes the purchase cost or rental fees for the tool.
2) Downtime: Consider the time required to change the tool. Machine downtime during the changeover process can lead to lost production time.
3) Labor: Factor in the labor costs associated with tool changeovers. This includes the wages of the operators performing the change and any additional personnel involved.
4) Setup Time: After changing the tool, there may be additional setup time required to calibrate the machine for the new tool.
5) Quality Control: After a tool change, it's important to perform quality checks to ensure that the new tool is producing parts to the required specifications. Factor in the time and resources needed for quality control.

How to Calculate Number of Tools used given Individual Costs?

Number of Tools used given Individual Costs calculator uses Number of Tools Used = (Total Production Cost-(Total Non Productive Cost+Total Machining and Operating Cost+Total Tool Changing Cost))/Cost of a Tool to calculate the Number of Tools Used, Number of Tools used given Individual Costs is a method to determine the maximum number of Tools that can be used for producing a single component when the total amount available for production is known. This calculation helps in understanding the tooling requirements and their impact on the overall production cost. Effective management of tooling costs is essential for optimizing production efficiency and maintaining profitability in manufacturing operations. Number of Tools Used is denoted by n symbol.

How to calculate Number of Tools used given Individual Costs using this online calculator? To use this online calculator for Number of Tools used given Individual Costs, enter Total Production Cost (Cp), Total Non Productive Cost (Cnp), Total Machining and Operating Cost (Cm), Total Tool Changing Cost (Ct) & Cost of a Tool (C) and hit the calculate button. Here is how the Number of Tools used given Individual Costs calculation can be explained with given input values -> 685.745 = (30000-(10+100+75))/43.47826.

FAQ

What is Number of Tools used given Individual Costs?
Number of Tools used given Individual Costs is a method to determine the maximum number of Tools that can be used for producing a single component when the total amount available for production is known. This calculation helps in understanding the tooling requirements and their impact on the overall production cost. Effective management of tooling costs is essential for optimizing production efficiency and maintaining profitability in manufacturing operations and is represented as n = (Cp-(Cnp+Cm+Ct))/C or Number of Tools Used = (Total Production Cost-(Total Non Productive Cost+Total Machining and Operating Cost+Total Tool Changing Cost))/Cost of a Tool. Total Production Cost involves summing up various cost components associated with the machining process, Total Non Productive Cost is the amount spent on activities that do not result in any productivity or profit to the plant during the manufacturing of a batch of components, Total machining and operating cost involves considering various cost factors, including material costs, labor costs, machine operating costs, tool costs, overhead, and additional related expenses, Total Tool Changing Cost involves accounting for both the direct and indirect expenses related to the tool change process & Cost of a tool is a multifaceted consideration that includes the initial purchase price, maintenance costs, tool life, and the impact on overall production costs.
How to calculate Number of Tools used given Individual Costs?
Number of Tools used given Individual Costs is a method to determine the maximum number of Tools that can be used for producing a single component when the total amount available for production is known. This calculation helps in understanding the tooling requirements and their impact on the overall production cost. Effective management of tooling costs is essential for optimizing production efficiency and maintaining profitability in manufacturing operations is calculated using Number of Tools Used = (Total Production Cost-(Total Non Productive Cost+Total Machining and Operating Cost+Total Tool Changing Cost))/Cost of a Tool. To calculate Number of Tools used given Individual Costs, you need Total Production Cost (Cp), Total Non Productive Cost (Cnp), Total Machining and Operating Cost (Cm), Total Tool Changing Cost (Ct) & Cost of a Tool (C). With our tool, you need to enter the respective value for Total Production Cost, Total Non Productive Cost, Total Machining and Operating Cost, Total Tool Changing Cost & Cost of a Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Number of Tools Used?
In this formula, Number of Tools Used uses Total Production Cost, Total Non Productive Cost, Total Machining and Operating Cost, Total Tool Changing Cost & Cost of a Tool. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Number of Tools Used = Total Tool Changing Time/Time to Change One Tool
  • Number of Tools Used = Total Cost of Tools Used/Cost of a Tool
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