Number of Tools given Non-Productive Time in Turning Solution

STEP 0: Pre-Calculation Summary
Formula Used
Number of Tools Used = ((Non-Productive Time-Loading And Unloading Time-(Tool Positioning Time Per Operation*Number of Operations))*Batch Size-Basic Setup Time)/Setup Time Per Tool
Nt = ((NPT-tln-(tpt*n0))*Nb-ts)/tst
This formula uses 8 Variables
Variables Used
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Non-Productive Time - (Measured in Second) - Non-Productive Time (NPT) refers to the time during which a machine is not actively engaged in producing parts.
Loading And Unloading Time - (Measured in Second) - Loading And Unloading Time is the time required to load/unload the workpiece before the start of machine operation.
Tool Positioning Time Per Operation - (Measured in Second) - Tool Positioning Time Per Operation is defined as the time taken in changing the tool before the start of operation.
Number of Operations - The Number of Operations is defined as the total number of operations done in a batch.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.
Basic Setup Time - (Measured in Second) - Basic Setup Time is the basic time required to load/unload the workpiece and position the tool for production for one component.
Setup Time Per Tool - (Measured in Second) - Setup Time Per Tool is defined as the amount of time taken in setting up the tool while machining.
STEP 1: Convert Input(s) to Base Unit
Non-Productive Time: 28.169 Minute --> 1690.14 Second (Check conversion ​here)
Loading And Unloading Time: 30 Second --> 30 Second No Conversion Required
Tool Positioning Time Per Operation: 1.5 Minute --> 90 Second (Check conversion ​here)
Number of Operations: 5 --> No Conversion Required
Batch Size: 3 --> No Conversion Required
Basic Setup Time: 20.5 Minute --> 1230 Second (Check conversion ​here)
Setup Time Per Tool: 10 Minute --> 600 Second (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Nt = ((NPT-tln-(tpt*n0))*Nb-ts)/tst --> ((1690.14-30-(90*5))*3-1230)/600
Evaluating ... ...
Nt = 4.0007
STEP 3: Convert Result to Output's Unit
4.0007 --> No Conversion Required
FINAL ANSWER
4.0007 <-- Number of Tools Used
(Calculation completed in 00.004 seconds)

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Turning Operation Calculators

Diameter of Workpiece given Constant for Cylindrical Turning
​ LaTeX ​ Go Diameter of Workpiece = Constant For Machining Condition*Feed/(pi*Length of Cut)
Turning Length given Constant for Cylindrical Turning
​ LaTeX ​ Go Length of Cut = Constant For Machining Condition*Feed/(pi*Diameter of Workpiece)
Feed given Constant for Cylindrical Turning
​ LaTeX ​ Go Feed = pi*Diameter of Workpiece*Length of Cut/Constant For Machining Condition
Constant for given Cylindrical Turning
​ LaTeX ​ Go Constant For Machining Condition = pi*Diameter of Workpiece*Length of Cut/Feed

Number of Tools given Non-Productive Time in Turning Formula

​LaTeX ​Go
Number of Tools Used = ((Non-Productive Time-Loading And Unloading Time-(Tool Positioning Time Per Operation*Number of Operations))*Batch Size-Basic Setup Time)/Setup Time Per Tool
Nt = ((NPT-tln-(tpt*n0))*Nb-ts)/tst

What is the difference between turning and facing operations?

In the turning operation, the tool generally reduces the diameter of the cylindrical workpiece, which can be done by cutting into the part for some depth and move the tool parallel to the axis of the part. While facing operation reduces the length of the piece, the tool is moved perpendicular to the axis of the part.

How to Calculate Number of Tools given Non-Productive Time in Turning?

Number of Tools given Non-Productive Time in Turning calculator uses Number of Tools Used = ((Non-Productive Time-Loading And Unloading Time-(Tool Positioning Time Per Operation*Number of Operations))*Batch Size-Basic Setup Time)/Setup Time Per Tool to calculate the Number of Tools Used, The Number of Tools given Non-Productive Time in Turning is the total number of tools used for manufacturing a batch of products. Number of Tools Used is denoted by Nt symbol.

How to calculate Number of Tools given Non-Productive Time in Turning using this online calculator? To use this online calculator for Number of Tools given Non-Productive Time in Turning, enter Non-Productive Time (NPT), Loading And Unloading Time (tln), Tool Positioning Time Per Operation (tpt), Number of Operations (n0), Batch Size (Nb), Basic Setup Time (ts) & Setup Time Per Tool (tst) and hit the calculate button. Here is how the Number of Tools given Non-Productive Time in Turning calculation can be explained with given input values -> 4.0007 = ((1690.14-30-(90*5))*3-1230)/600.

FAQ

What is Number of Tools given Non-Productive Time in Turning?
The Number of Tools given Non-Productive Time in Turning is the total number of tools used for manufacturing a batch of products and is represented as Nt = ((NPT-tln-(tpt*n0))*Nb-ts)/tst or Number of Tools Used = ((Non-Productive Time-Loading And Unloading Time-(Tool Positioning Time Per Operation*Number of Operations))*Batch Size-Basic Setup Time)/Setup Time Per Tool. Non-Productive Time (NPT) refers to the time during which a machine is not actively engaged in producing parts, Loading And Unloading Time is the time required to load/unload the workpiece before the start of machine operation, Tool Positioning Time Per Operation is defined as the time taken in changing the tool before the start of operation, The Number of Operations is defined as the total number of operations done in a batch, Batch Size is the count of similar kinds of products to be manufactured, Basic Setup Time is the basic time required to load/unload the workpiece and position the tool for production for one component & Setup Time Per Tool is defined as the amount of time taken in setting up the tool while machining.
How to calculate Number of Tools given Non-Productive Time in Turning?
The Number of Tools given Non-Productive Time in Turning is the total number of tools used for manufacturing a batch of products is calculated using Number of Tools Used = ((Non-Productive Time-Loading And Unloading Time-(Tool Positioning Time Per Operation*Number of Operations))*Batch Size-Basic Setup Time)/Setup Time Per Tool. To calculate Number of Tools given Non-Productive Time in Turning, you need Non-Productive Time (NPT), Loading And Unloading Time (tln), Tool Positioning Time Per Operation (tpt), Number of Operations (n0), Batch Size (Nb), Basic Setup Time (ts) & Setup Time Per Tool (tst). With our tool, you need to enter the respective value for Non-Productive Time, Loading And Unloading Time, Tool Positioning Time Per Operation, Number of Operations, Batch Size, Basic Setup Time & Setup Time Per Tool and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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