Number of chip produce per time given metal removal rate Solution

STEP 0: Pre-Calculation Summary
Formula Used
Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding
NC = Z/VO
This formula uses 3 Variables
Variables Used
Number of Chip Produced Per Unit Time - Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.
Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations.
Average Volume of Each Chip in Grinding - (Measured in Cubic Meter) - Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.
STEP 1: Convert Input(s) to Base Unit
Material Removal Rate: 0.000195 Cubic Meter per Second --> 0.000195 Cubic Meter per Second No Conversion Required
Average Volume of Each Chip in Grinding: 390 Cubic Millimeter --> 3.9E-07 Cubic Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
NC = Z/VO --> 0.000195/3.9E-07
Evaluating ... ...
NC = 500
STEP 3: Convert Result to Output's Unit
500 --> No Conversion Required
FINAL ANSWER
500 <-- Number of Chip Produced Per Unit Time
(Calculation completed in 00.020 seconds)

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Grinding Chip Calculators

Angle made by length of chip given Infeed
​ LaTeX ​ Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)
Infeed for given Angle made by length of chip
​ LaTeX ​ Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2
Angle made by length of chip
​ LaTeX ​ Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)
Average length of chip
​ LaTeX ​ Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Number of chip produce per time given metal removal rate Formula

​LaTeX ​Go
Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding
NC = Z/VO

What is the purpose of grinding?

Grinding is a machining process that's used to remove material from a workpiece via a grinding wheel. As the grinding wheel turns, it cuts material off the workpiece while creating a smooth surface texture in the process.

How to Calculate Number of chip produce per time given metal removal rate?

Number of chip produce per time given metal removal rate calculator uses Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding to calculate the Number of Chip Produced Per Unit Time, Number of chip produce per time given metal removal rate is the number of chip produced in a specified time frame for specific operational condition in grinding machine. Note this parameter is determined through material removal rate and theoretical average volume of each chip produces in the operation. While in actual conditions this parameter may vary. Number of Chip Produced Per Unit Time is denoted by NC symbol.

How to calculate Number of chip produce per time given metal removal rate using this online calculator? To use this online calculator for Number of chip produce per time given metal removal rate, enter Material Removal Rate (Z) & Average Volume of Each Chip in Grinding (VO) and hit the calculate button. Here is how the Number of chip produce per time given metal removal rate calculation can be explained with given input values -> 500 = 0.000195/3.9E-07.

FAQ

What is Number of chip produce per time given metal removal rate?
Number of chip produce per time given metal removal rate is the number of chip produced in a specified time frame for specific operational condition in grinding machine. Note this parameter is determined through material removal rate and theoretical average volume of each chip produces in the operation. While in actual conditions this parameter may vary and is represented as NC = Z/VO or Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding. Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations & Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.
How to calculate Number of chip produce per time given metal removal rate?
Number of chip produce per time given metal removal rate is the number of chip produced in a specified time frame for specific operational condition in grinding machine. Note this parameter is determined through material removal rate and theoretical average volume of each chip produces in the operation. While in actual conditions this parameter may vary is calculated using Number of Chip Produced Per Unit Time = Material Removal Rate/Average Volume of Each Chip in Grinding. To calculate Number of chip produce per time given metal removal rate, you need Material Removal Rate (Z) & Average Volume of Each Chip in Grinding (VO). With our tool, you need to enter the respective value for Material Removal Rate & Average Volume of Each Chip in Grinding and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Number of Chip Produced Per Unit Time?
In this formula, Number of Chip Produced Per Unit Time uses Material Removal Rate & Average Volume of Each Chip in Grinding. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Number of Chip Produced Per Unit Time = Surface Speed of Grinding Wheel*Width of Grinding Path*Number of Active Grains Per Area on Wheel Surface
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