Non-Productive Time for Each Component given Average Production Time Calculator

✖Average Production Time is the time taken to produce a single component out of a lot of produced batches.ⓘ Average Production Time [t_p]			+10% -10%
✖Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.ⓘ Machining Time [t_m]			+10% -10%
✖The Number of Tools Used is the total number of tools used for manufacturing a batch of products.ⓘ Number of Tools Used [N_t]			+10% -10%
✖Time to Change One Tool is the measure of time it takes to change one tool during machining.ⓘ Time to Change One Tool [t_c]			+10% -10%
✖Batch Size is the count of similar kinds of products to be manufactured.ⓘ Batch Size [N_b]			+10% -10%

✖Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.ⓘ Non-Productive Time for Each Component given Average Production Time [t_s]

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Non-Productive Time for Each Component given Average Production Time Solution

STEP 0: Pre-Calculation Summary

Formula Used

Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))
t_s = t_p-(t_m+(N_t*t_c/N_b))
This formula uses 6 Variables

Variables Used

Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Average Production Time - (Measured in Second) - Average Production Time is the time taken to produce a single component out of a lot of produced batches.
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.

STEP 1: Convert Input(s) to Base Unit

Average Production Time: 550 Second --> 550 Second No Conversion Required
Machining Time: 46 Second --> 46 Second No Conversion Required
Number of Tools Used: 3 --> No Conversion Required
Time to Change One Tool: 300 Second --> 300 Second No Conversion Required
Batch Size: 2 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_s = t_p-(t_m+(N_t*t_c/N_b)) --> 550-(46+(3*300/2))

Evaluating ... ...

t_s = 54

STEP 3: Convert Result to Output's Unit

54 Second --> No Conversion Required

FINAL ANSWER

54 Second <-- Setup Time

(Calculation completed in 00.020 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has created this Calculator and 400+ more calculators!

Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

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< Average Production Time Calculators

Non-Productive Time for Each Component given Average Production Time

LaTeX Go Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))

Time for changing one Tool given Average Production Time

LaTeX Go Time to Change One Tool = (Average Production Time-(Setup Time+Machining Time))*Batch Size/Number of Tools Used

Machining Time of Each Component given Average Production Time

LaTeX Go Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)

Average Production Time of Each Component

LaTeX Go Average Production Time = Setup Time+Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)

Non-Productive Time for Each Component given Average Production Time Formula

LaTeX Go

Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size))
t_s = t_p-(t_m+(N_t*t_c/N_b))

Significance of Non-Productive Time

The Non-Productive Time helps the concerned to determine the resource of the industry being wasted due to time lapse in important but non-profitable processes of the production line. It also helps in determining the required measures to be taken to increase the productivity of the plant which generally includes steps to decrease the Total Non-Productive Cost.

How to Calculate Non-Productive Time for Each Component given Average Production Time?

Non-Productive Time for Each Component given Average Production Time calculator uses Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)) to calculate the Setup Time, Non-Productive Time for Each Component given Average Production Time is method to determine maximum time that can be spent to load/unload workpiece and/or reposition tool for manufacturing of single product such that Total Cost of Production is Minimum. Setup Time is denoted by t_s symbol.

How to calculate Non-Productive Time for Each Component given Average Production Time using this online calculator? To use this online calculator for Non-Productive Time for Each Component given Average Production Time, enter Average Production Time (t_p), Machining Time (t_m), Number of Tools Used (N_t), Time to Change One Tool (t_c) & Batch Size (N_b) and hit the calculate button. Here is how the Non-Productive Time for Each Component given Average Production Time calculation can be explained with given input values -> 110 = 550-(46+(3*300/2)).

FAQ

What is Non-Productive Time for Each Component given Average Production Time?

Non-Productive Time for Each Component given Average Production Time is method to determine maximum time that can be spent to load/unload workpiece and/or reposition tool for manufacturing of single product such that Total Cost of Production is Minimum and is represented as t_s = t_p-(t_m+(N_t*t_c/N_b)) or Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)). Average Production Time is the time taken to produce a single component out of a lot of produced batches, Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material, The Number of Tools Used is the total number of tools used for manufacturing a batch of products, Time to Change One Tool is the measure of time it takes to change one tool during machining & Batch Size is the count of similar kinds of products to be manufactured.

How to calculate Non-Productive Time for Each Component given Average Production Time?

Non-Productive Time for Each Component given Average Production Time is method to determine maximum time that can be spent to load/unload workpiece and/or reposition tool for manufacturing of single product such that Total Cost of Production is Minimum is calculated using Setup Time = Average Production Time-(Machining Time+(Number of Tools Used*Time to Change One Tool/Batch Size)). To calculate Non-Productive Time for Each Component given Average Production Time, you need Average Production Time (t_p), Machining Time (t_m), Number of Tools Used (N_t), Time to Change One Tool (t_c) & Batch Size (N_b). With our tool, you need to enter the respective value for Average Production Time, Machining Time, Number of Tools Used, Time to Change One Tool & Batch Size and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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