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Net Heat Supplied to Joint Calculator

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Heat Input in Welding Distortion in Weldments Heat Flow in Welded Joints Resistance spot welding parameters for mild steels

✖Heat Transfer Efficiency is defined as the ratio of actual heat transfer to the theoretical heat transfer.ⓘ Heat Transfer Efficiency [α]			+10% -10%
✖Electrode Potential is the electromotive force of a galvanic cell built from a standard reference electrode and another electrode to be characterized.ⓘ Electrode Potential [EP]			+10% -10%
✖Electric Current is the time rate of flow of charge through a cross sectional area.ⓘ Electric Current [I]			+10% -10%
✖Melting Efficiency is defined as the ratio of heat required to melt to the actual heat transfer.ⓘ Melting Efficiency [ß]			+10% -10%
✖Travel Speed of Electrode is the speed at which an electrode travel during arc welding.ⓘ Travel Speed of Electrode [v]			+10% -10%
✖Area is the amount of two-dimensional space taken up by an object.ⓘ Area [A]			+10% -10%

✖Heat Required Per Unit Volume is the heat required for a certain purposes to be supplied per unit volume of material.ⓘ Net Heat Supplied to Joint [h_v]

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Net Heat Supplied to Joint Solution

STEP 0: Pre-Calculation Summary

Formula Used

Heat Required Per Unit Volume = Heat Transfer Efficiency*Electrode Potential*Electric Current/(Melting Efficiency*Travel Speed of Electrode*Area)
h_v = α*EP*I/(ß*v*A)
This formula uses 7 Variables

Variables Used

Heat Required Per Unit Volume - (Measured in Joule per Cubic Meter) - Heat Required Per Unit Volume is the heat required for a certain purposes to be supplied per unit volume of material.
Heat Transfer Efficiency - Heat Transfer Efficiency is defined as the ratio of actual heat transfer to the theoretical heat transfer.
Electrode Potential - (Measured in Volt) - Electrode Potential is the electromotive force of a galvanic cell built from a standard reference electrode and another electrode to be characterized.
Electric Current - (Measured in Ampere) - Electric Current is the time rate of flow of charge through a cross sectional area.
Melting Efficiency - Melting Efficiency is defined as the ratio of heat required to melt to the actual heat transfer.
Travel Speed of Electrode - (Measured in Meter per Second) - Travel Speed of Electrode is the speed at which an electrode travel during arc welding.
Area - (Measured in Square Meter) - Area is the amount of two-dimensional space taken up by an object.

STEP 1: Convert Input(s) to Base Unit

Heat Transfer Efficiency: 0.95 --> No Conversion Required
Electrode Potential: 20.22 Volt --> 20.22 Volt No Conversion Required
Electric Current: 0.9577 Ampere --> 0.9577 Ampere No Conversion Required
Melting Efficiency: 0.4 --> No Conversion Required
Travel Speed of Electrode: 5.5 Millimeter per Second --> 0.0055 Meter per Second (Check conversion here)
Area: 50 Square Meter --> 50 Square Meter No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

h_v = α*EP*I/(ß*v*A) --> 0.95*20.22*0.9577/(0.4*0.0055*50)

Evaluating ... ...

h_v = 167.240539090909

STEP 3: Convert Result to Output's Unit

167.240539090909 Joule per Cubic Meter --> No Conversion Required

FINAL ANSWER

167.240539090909 ≈ 167.2405 Joule per Cubic Meter <-- Heat Required Per Unit Volume

(Calculation completed in 00.004 seconds)

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Created by Rajat Vishwakarma

University Institute of Technology RGPV (UIT - RGPV), Bhopal

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Institute of Aeronautical Engineering (IARE), Hyderabad

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< Heat Input in Welding Calculators

Total heat generated in resistance welding

LaTeX Go Heat Generated = Constant to Account for Heat Losses*Input Current^2*Resistance*Time

Power given Electric Potential Difference and Resistance

LaTeX Go Power = (Electric Potential Difference^2)/Resistance for Power

Power given Electric Current and Resistance

LaTeX Go Power = Electric Current^2*Electric Resistance

Power given Electric Potential Difference and Electric Current

LaTeX Go Power = Voltage*Electric Current

Net Heat Supplied to Joint Formula

LaTeX Go

Heat Required Per Unit Volume = Heat Transfer Efficiency*Electrode Potential*Electric Current/(Melting Efficiency*Travel Speed of Electrode*Area)
h_v = α*EP*I/(ß*v*A)

How to obtain net heat supplied to the joint?

The Net heat supplied to the joint formula is obtained by considering heat transfer efficiency and melting efficiency of the joint. From the heat released from electrode, all of it cannot be utilized for melting since part of it would be conducted away from the joint by the base metal as reflected in the heat affected zone. The actual heat distributed into the surrounding metal would depend upon the welding process as well as the process parameters including the joint design.

How to Calculate Net Heat Supplied to Joint?

Net Heat Supplied to Joint calculator uses Heat Required Per Unit Volume = Heat Transfer Efficiency*Electrode Potential*Electric Current/(Melting Efficiency*Travel Speed of Electrode*Area) to calculate the Heat Required Per Unit Volume, Net Heat Supplied to Joint can be defined as the total amount of heat energy transferred to the joint during a welding process, taking into account both the heat input from the welding arc or flame and any heat losses from the surroundings. Heat Required Per Unit Volume is denoted by h_v symbol.

How to calculate Net Heat Supplied to Joint using this online calculator? To use this online calculator for Net Heat Supplied to Joint, enter Heat Transfer Efficiency (α), Electrode Potential (EP), Electric Current (I), Melting Efficiency (ß), Travel Speed of Electrode (v) & Area (A) and hit the calculate button. Here is how the Net Heat Supplied to Joint calculation can be explained with given input values -> 167.2405 = 0.95*20.22*0.9577/(0.4*0.0055*50).

FAQ

What is Net Heat Supplied to Joint?

Net Heat Supplied to Joint can be defined as the total amount of heat energy transferred to the joint during a welding process, taking into account both the heat input from the welding arc or flame and any heat losses from the surroundings and is represented as h_v = α*EP*I/(ß*v*A) or Heat Required Per Unit Volume = Heat Transfer Efficiency*Electrode Potential*Electric Current/(Melting Efficiency*Travel Speed of Electrode*Area). Heat Transfer Efficiency is defined as the ratio of actual heat transfer to the theoretical heat transfer, Electrode Potential is the electromotive force of a galvanic cell built from a standard reference electrode and another electrode to be characterized, Electric Current is the time rate of flow of charge through a cross sectional area, Melting Efficiency is defined as the ratio of heat required to melt to the actual heat transfer, Travel Speed of Electrode is the speed at which an electrode travel during arc welding & Area is the amount of two-dimensional space taken up by an object.

How to calculate Net Heat Supplied to Joint?

Net Heat Supplied to Joint can be defined as the total amount of heat energy transferred to the joint during a welding process, taking into account both the heat input from the welding arc or flame and any heat losses from the surroundings is calculated using Heat Required Per Unit Volume = Heat Transfer Efficiency*Electrode Potential*Electric Current/(Melting Efficiency*Travel Speed of Electrode*Area). To calculate Net Heat Supplied to Joint, you need Heat Transfer Efficiency (α), Electrode Potential (EP), Electric Current (I), Melting Efficiency (ß), Travel Speed of Electrode (v) & Area (A). With our tool, you need to enter the respective value for Heat Transfer Efficiency, Electrode Potential, Electric Current, Melting Efficiency, Travel Speed of Electrode & Area and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Heat Required Per Unit Volume?

In this formula, Heat Required Per Unit Volume uses Heat Transfer Efficiency, Electrode Potential, Electric Current, Melting Efficiency, Travel Speed of Electrode & Area. We can use 1 other way(s) to calculate the same, which is/are as follows -

Heat Required Per Unit Volume = Input Power/(Travel Speed of Electrode*Area)

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