Metal removal rate given workpiece removal parameter Calculator

✖Thrust Force refers to the force acting in the direction parallel to the grinding wheel's axis during the material removal process. It's the feeding force applied to the workpiece against the wheel.ⓘ Thrust Force [F_t]			+10% -10%
✖Threshold Thrust Force refers to the minimum amount of force required between the grinding wheel and the workpiece to initiate effective material removal.ⓘ Threshold Thrust Force [F_t0]			+10% -10%
✖Workpiece removal parameter refers to the rate of removal of material from workpiece with thrust force induced between workpiece and wheel.ⓘ Workpiece Removal Parameter [Λ_w]			+10% -10%

✖Material removal rate during grinding (MRR) refers to the amount of volume removed form workpiece in a specified time frame. It is a crucial parameter in machining for different analysis.ⓘ Metal removal rate given workpiece removal parameter [Z_g]

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Metal removal rate given workpiece removal parameter Solution

STEP 0: Pre-Calculation Summary

Formula Used

Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter
Z_g = (F_t-F_t0)*Λ_w
This formula uses 4 Variables

Variables Used

Material Removal Rate During Grinding - (Measured in Cubic Meter per Second) - Material removal rate during grinding (MRR) refers to the amount of volume removed form workpiece in a specified time frame. It is a crucial parameter in machining for different analysis.
Thrust Force - (Measured in Newton) - Thrust Force refers to the force acting in the direction parallel to the grinding wheel's axis during the material removal process. It's the feeding force applied to the workpiece against the wheel.
Threshold Thrust Force - (Measured in Newton) - Threshold Thrust Force refers to the minimum amount of force required between the grinding wheel and the workpiece to initiate effective material removal.
Workpiece Removal Parameter - Workpiece removal parameter refers to the rate of removal of material from workpiece with thrust force induced between workpiece and wheel.

STEP 1: Convert Input(s) to Base Unit

Thrust Force: 45 Newton --> 45 Newton No Conversion Required
Threshold Thrust Force: 2 Newton --> 2 Newton No Conversion Required
Workpiece Removal Parameter: 10 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z_g = (F_t-F_t0)*Λ_w --> (45-2)*10

Evaluating ... ...

Z_g = 430

STEP 3: Convert Result to Output's Unit

430 Cubic Meter per Second --> No Conversion Required

FINAL ANSWER

430 Cubic Meter per Second <-- Material Removal Rate During Grinding

(Calculation completed in 00.006 seconds)

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Credits

Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< Removal Parameters Calculators

Metal removal rate given workpiece removal parameter

LaTeX Go Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter

Workpiece removal parameter given metal removal rate

LaTeX Go Workpiece Removal Parameter = Material Removal Rate During Grinding/(Thrust Force-Threshold Thrust Force)

Threshold thrust force given workpiece removal parameter

LaTeX Go Threshold Thrust Force = Thrust Force-Material Removal Rate During Grinding/Workpiece Removal Parameter

Thrust force given workpiece removal parameter

LaTeX Go Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force

Metal removal rate given workpiece removal parameter Formula

LaTeX Go

Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter
Z_g = (F_t-F_t0)*Λ_w

Significance of Metal/Wheel Removal Parameter in Grinding.

Hahn and Lindsay" have developed an relationship between Metal/Wheel removal rate and thrust force applied on workpiece by grinding wheel or vice versa. Experimentally it has been seen the relationship between these two is linear, therefore these two parameter are proportional to each other. The constant for proportionally is known as Metal/Wheel removal parameter. This parameter depends on the material of workpiece and grinding wheel, and gives us an understanding of how grinding force affects on Workpiece/Grinding wheel.

How to Calculate Metal removal rate given workpiece removal parameter?

Metal removal rate given workpiece removal parameter calculator uses Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter to calculate the Material Removal Rate During Grinding, Metal removal rate given workpiece removal parameter is the amount of volume removed from workpiece in a specified time frame, when workpiece removal parameter is known to us. MRR in grinding depends on several key parameters such as workpiece speed, grinding wheel speed, machine infeed etc. By adjusting these parameters, we can control the aggressiveness of the grinding process and optimize the MRR for our specific needs. Material Removal Rate During Grinding is denoted by Z_g symbol.

How to calculate Metal removal rate given workpiece removal parameter using this online calculator? To use this online calculator for Metal removal rate given workpiece removal parameter, enter Thrust Force (F_t), Threshold Thrust Force (F_t0) & Workpiece Removal Parameter (Λ_w) and hit the calculate button. Here is how the Metal removal rate given workpiece removal parameter calculation can be explained with given input values -> 430 = (45-2)*10.

FAQ

What is Metal removal rate given workpiece removal parameter?

Metal removal rate given workpiece removal parameter is the amount of volume removed from workpiece in a specified time frame, when workpiece removal parameter is known to us. MRR in grinding depends on several key parameters such as workpiece speed, grinding wheel speed, machine infeed etc. By adjusting these parameters, we can control the aggressiveness of the grinding process and optimize the MRR for our specific needs and is represented as Z_g = (F_t-F_t0)*Λ_w or Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter. Thrust Force refers to the force acting in the direction parallel to the grinding wheel's axis during the material removal process. It's the feeding force applied to the workpiece against the wheel, Threshold Thrust Force refers to the minimum amount of force required between the grinding wheel and the workpiece to initiate effective material removal & Workpiece removal parameter refers to the rate of removal of material from workpiece with thrust force induced between workpiece and wheel.

How to calculate Metal removal rate given workpiece removal parameter?

Metal removal rate given workpiece removal parameter is the amount of volume removed from workpiece in a specified time frame, when workpiece removal parameter is known to us. MRR in grinding depends on several key parameters such as workpiece speed, grinding wheel speed, machine infeed etc. By adjusting these parameters, we can control the aggressiveness of the grinding process and optimize the MRR for our specific needs is calculated using Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter. To calculate Metal removal rate given workpiece removal parameter, you need Thrust Force (F_t), Threshold Thrust Force (F_t0) & Workpiece Removal Parameter (Λ_w). With our tool, you need to enter the respective value for Thrust Force, Threshold Thrust Force & Workpiece Removal Parameter and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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