Metal removal rate given number of chip produced and volume of each chip Calculator

✖Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.ⓘ Number of Chip Produced Per Unit Time [N_C]			+10% -10%
✖Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.ⓘ Average Volume of Each Chip in Grinding [V_O]			+10% -10%

✖Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations.ⓘ Metal removal rate given number of chip produced and volume of each chip [Z]

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Metal removal rate given number of chip produced and volume of each chip Solution

STEP 0: Pre-Calculation Summary

Formula Used

Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding
Z = N_C*V_O
This formula uses 3 Variables

Variables Used

Material Removal Rate - (Measured in Cubic Meter per Second) - Material removal rate (MRR) is the volume of material removed per unit time from workpiece while performing different machining operations.
Number of Chip Produced Per Unit Time - Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel.
Average Volume of Each Chip in Grinding - (Measured in Cubic Meter) - Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.

STEP 1: Convert Input(s) to Base Unit

Number of Chip Produced Per Unit Time: 500 --> No Conversion Required
Average Volume of Each Chip in Grinding: 390 Cubic Millimeter --> 3.9E-07 Cubic Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

Z = N_C*V_O --> 500*3.9E-07

Evaluating ... ...

Z = 0.000195

STEP 3: Convert Result to Output's Unit

0.000195 Cubic Meter per Second --> No Conversion Required

FINAL ANSWER

0.000195 Cubic Meter per Second <-- Material Removal Rate

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

Kumar Siddhant has verified this Calculator and 100+ more calculators!

< Grinding Chip Calculators

Angle made by length of chip given Infeed

LaTeX Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)

Infeed for given Angle made by length of chip

LaTeX Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2

Angle made by length of chip

LaTeX Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)

Average length of chip

LaTeX Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Metal removal rate given number of chip produced and volume of each chip Formula

LaTeX Go

Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding
Z = N_C*V_O

Why metal removal process is costly?

Metal removal processes are expensive because they require significant energy to overcome the material's strength and transform it into chips. Additionally, some usable material is inevitably lost as chips, and the cutting tools themselves wear down and need frequent replacement, adding to the overall cost.

How to Calculate Metal removal rate given number of chip produced and volume of each chip?

Metal removal rate given number of chip produced and volume of each chip calculator uses Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding to calculate the Material Removal Rate, Metal removal rate given number of chip produced and volume of each chip refers to the volume removed from workpiece in a specified time frame in grinding operation, when the average volume of each chip is known. Note, this process of determining MRR is based on theoretical assumptions and cross-sectional area of the scrap is assumed to be triangular in shape. The actual MRR may vary in actual operational condition. Material Removal Rate is denoted by Z symbol.

How to calculate Metal removal rate given number of chip produced and volume of each chip using this online calculator? To use this online calculator for Metal removal rate given number of chip produced and volume of each chip, enter Number of Chip Produced Per Unit Time (N_C) & Average Volume of Each Chip in Grinding (V_O) and hit the calculate button. Here is how the Metal removal rate given number of chip produced and volume of each chip calculation can be explained with given input values -> 0.00078 = 500*3.9E-07.

FAQ

What is Metal removal rate given number of chip produced and volume of each chip?

Metal removal rate given number of chip produced and volume of each chip refers to the volume removed from workpiece in a specified time frame in grinding operation, when the average volume of each chip is known. Note, this process of determining MRR is based on theoretical assumptions and cross-sectional area of the scrap is assumed to be triangular in shape. The actual MRR may vary in actual operational condition and is represented as Z = N_C*V_O or Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding. Number of Chip Produced per Unit Time is the numbers of scrap/chip produced in a specified time frame while grinding operation. It signifies the effectiveness of the grinding wheel & Average Volume of Each Chip in Grinding is defined as the overall average of the volume of each chip formed during the grinding process. It gives us an idea about the quality of the grinding wheel.

How to calculate Metal removal rate given number of chip produced and volume of each chip?

Metal removal rate given number of chip produced and volume of each chip refers to the volume removed from workpiece in a specified time frame in grinding operation, when the average volume of each chip is known. Note, this process of determining MRR is based on theoretical assumptions and cross-sectional area of the scrap is assumed to be triangular in shape. The actual MRR may vary in actual operational condition is calculated using Material Removal Rate = Number of Chip Produced Per Unit Time*Average Volume of Each Chip in Grinding. To calculate Metal removal rate given number of chip produced and volume of each chip, you need Number of Chip Produced Per Unit Time (N_C) & Average Volume of Each Chip in Grinding (V_O). With our tool, you need to enter the respective value for Number of Chip Produced Per Unit Time & Average Volume of Each Chip in Grinding and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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