Maximum Width of Chip given Max undeformed Chip thickness Calculator

✖Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape.ⓘ Grain Aspect Ratio in Grinding [r]			+10% -10%
✖Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.ⓘ Maximum Undeformed Chip Thickness [t_gcMax]			+10% -10%

✖Maximum width of chip is defined as the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel.ⓘ Maximum Width of Chip given Max undeformed Chip thickness [w_gcMax]

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Maximum Width of Chip given Max undeformed Chip thickness Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness
w_gcMax = r*t_gcMax
This formula uses 3 Variables

Variables Used

Maximum Width of Chip - (Measured in Meter) - Maximum width of chip is defined as the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel.
Grain Aspect Ratio in Grinding - Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape.
Maximum Undeformed Chip Thickness - (Measured in Meter) - Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.

STEP 1: Convert Input(s) to Base Unit

Grain Aspect Ratio in Grinding: 1.25 --> No Conversion Required
Maximum Undeformed Chip Thickness: 6 Millimeter --> 0.006 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

w_gcMax = r*t_gcMax --> 1.25*0.006

Evaluating ... ...

w_gcMax = 0.0075

STEP 3: Convert Result to Output's Unit

0.0075 Meter -->7.5 Millimeter (Check conversion here)

FINAL ANSWER

7.5 Millimeter <-- Maximum Width of Chip

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

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Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< Grinding Chip Calculators

Angle made by length of chip given Infeed

LaTeX Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)

Infeed for given Angle made by length of chip

LaTeX Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2

Angle made by length of chip

LaTeX Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)

Average length of chip

LaTeX Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Maximum Width of Chip given Max undeformed Chip thickness Formula

LaTeX Go

Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness
w_gcMax = r*t_gcMax

What is maximum undeformed chip thickness in grinding?

Maximum undeformed chip thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and actually forms a chip. By controlling the maximum undeformed chip thickness(MUCT), it is possible to achieve ductile-mode grinding, which results in improved surface integrity and reduced surface roughness.

How to Calculate Maximum Width of Chip given Max undeformed Chip thickness?

Maximum Width of Chip given Max undeformed Chip thickness calculator uses Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness to calculate the Maximum Width of Chip, Maximum Width of Chip given Max undeformed Chip thickness is the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel, using maximum undeformed chip thickness. Note, this parameter is based on theoretical assumptions where each chip is assumed to have triangular cross sectional area. Maximum Width of Chip is denoted by w_gcMax symbol.

How to calculate Maximum Width of Chip given Max undeformed Chip thickness using this online calculator? To use this online calculator for Maximum Width of Chip given Max undeformed Chip thickness, enter Grain Aspect Ratio in Grinding (r) & Maximum Undeformed Chip Thickness (t_gcMax) and hit the calculate button. Here is how the Maximum Width of Chip given Max undeformed Chip thickness calculation can be explained with given input values -> 7500 = 1.25*0.006.

FAQ

What is Maximum Width of Chip given Max undeformed Chip thickness?

Maximum Width of Chip given Max undeformed Chip thickness is the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel, using maximum undeformed chip thickness. Note, this parameter is based on theoretical assumptions where each chip is assumed to have triangular cross sectional area and is represented as w_gcMax = r*t_gcMax or Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness. Grain aspect ratio in grinding describes the shape of the abrasive grains embedded within the grinding wheel. It signifies efficiency of grinding wheel based on the grain's shape & Maximum Undeformed Chip Thickness is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.

How to calculate Maximum Width of Chip given Max undeformed Chip thickness?

Maximum Width of Chip given Max undeformed Chip thickness is the theoretical widest part a chip could have after being removed from the workpiece by a single abrasive grain on the grinding wheel, using maximum undeformed chip thickness. Note, this parameter is based on theoretical assumptions where each chip is assumed to have triangular cross sectional area is calculated using Maximum Width of Chip = Grain Aspect Ratio in Grinding*Maximum Undeformed Chip Thickness. To calculate Maximum Width of Chip given Max undeformed Chip thickness, you need Grain Aspect Ratio in Grinding (r) & Maximum Undeformed Chip Thickness (t_gcMax). With our tool, you need to enter the respective value for Grain Aspect Ratio in Grinding & Maximum Undeformed Chip Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Maximum Width of Chip?

In this formula, Maximum Width of Chip uses Grain Aspect Ratio in Grinding & Maximum Undeformed Chip Thickness. We can use 1 other way(s) to calculate the same, which is/are as follows -

Maximum Width of Chip = (6*Average Volume of Each Chip)/(Maximum Undeformed Chip Thickness*Average Length of a Chip)

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