Maximum undeformed chip thickness given constant for grinding wheel Calculator

✖Constant for Grinding Wheel is the constant value for the specific grinding wheel used in grinding operation. This constant depends on different grinding wheel parameters.ⓘ Constant for Grinding Wheel [K]			+10% -10%
✖Surface Speed of Workpiece in Grinding refers to the linear velocity of a point on the workpiece's circumference relative to the grinding wheel.ⓘ Surface Speed of Workpiece in Grinding [u_w]			+10% -10%
✖Infeed provided by grinding wheel refers to the controlled movement of the grinding wheel towards the workpiece to achieve a desired depth of cut or removal of material.ⓘ Infeed Provided by Grinding Wheel [f_in]			+10% -10%
✖Surface Speed of Grinding Wheel refers to the linear velocity of a point on the grinding wheel's circumference relative to the workpiece during grinding operation.ⓘ Surface Speed of Grinding Wheel [u_g]			+10% -10%

✖Maximum Undeformed Chip Thickness in Grinding is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.ⓘ Maximum undeformed chip thickness given constant for grinding wheel [b_gcMax]

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Maximum undeformed chip thickness given constant for grinding wheel Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel)
b_gcMax = sqrt(K*u_w*(sqrt(f_in))/u_g)
This formula uses 1 Functions, 5 Variables

Functions Used

sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)

Variables Used

Maximum Undeformed Chip Thickness in Grinding - (Measured in Meter) - Maximum Undeformed Chip Thickness in Grinding is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and forms a chip.
Constant for Grinding Wheel - Constant for Grinding Wheel is the constant value for the specific grinding wheel used in grinding operation. This constant depends on different grinding wheel parameters.
Surface Speed of Workpiece in Grinding - (Measured in Meter per Second) - Surface Speed of Workpiece in Grinding refers to the linear velocity of a point on the workpiece's circumference relative to the grinding wheel.
Infeed Provided by Grinding Wheel - (Measured in Meter) - Infeed provided by grinding wheel refers to the controlled movement of the grinding wheel towards the workpiece to achieve a desired depth of cut or removal of material.
Surface Speed of Grinding Wheel - (Measured in Meter per Second) - Surface Speed of Grinding Wheel refers to the linear velocity of a point on the grinding wheel's circumference relative to the workpiece during grinding operation.

STEP 1: Convert Input(s) to Base Unit

Constant for Grinding Wheel: 2.54 --> No Conversion Required
Surface Speed of Workpiece in Grinding: 100 Millimeter per Second --> 0.1 Meter per Second (Check conversion here)
Infeed Provided by Grinding Wheel: 2.0981 Millimeter --> 0.0020981 Meter (Check conversion here)
Surface Speed of Grinding Wheel: 3975 Millimeter per Second --> 3.975 Meter per Second (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

b_gcMax = sqrt(K*u_w*(sqrt(f_in))/u_g) --> sqrt(2.54*0.1*(sqrt(0.0020981))/3.975)

Evaluating ... ...

b_gcMax = 0.054100943332036

STEP 3: Convert Result to Output's Unit

0.054100943332036 Meter -->54.100943332036 Millimeter (Check conversion here)

FINAL ANSWER

54.100943332036 ≈ 54.10094 Millimeter <-- Maximum Undeformed Chip Thickness in Grinding

(Calculation completed in 00.020 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< Grinding Chip Calculators

Angle made by length of chip given Infeed

LaTeX Go Angle Made by The Length of The Chip = acos(1-(2*Infeed Provided by Grinding Wheel)/Diameter of Grinding Wheel Tool)

Infeed for given Angle made by length of chip

LaTeX Go Infeed Provided by Grinding Wheel = (1-cos(Angle Made by The Length of The Chip))*Diameter of Grinding Wheel Tool/2

Angle made by length of chip

LaTeX Go Angle Made by The Length of The Chip = asin(2*Average Length of a Chip/Diameter of Grinding Wheel Tool)

Average length of chip

LaTeX Go Average Length of a Chip = Diameter of Grinding Wheel Tool*sin(Angle Made by The Length of The Chip)/2

Maximum undeformed chip thickness given constant for grinding wheel Formula

LaTeX Go

How often should you dress a grinding wheel?

Dull dressing tools glaze the wheel face to produce a dull wheel. To maintain a well-defined and sharp diamond point, rotate the single-point or cone-point tool 1/8 turn at regular intervals. The frequency of these rotations will depend on how often you dress, but a minimum of once per day is a good rule of thumb.

How to Calculate Maximum undeformed chip thickness given constant for grinding wheel?

Maximum undeformed chip thickness given constant for grinding wheel calculator uses Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel) to calculate the Maximum Undeformed Chip Thickness in Grinding, Maximum undeformed chip thickness given constant for grinding wheel is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and actually forms a chip, when grinding wheel constant (specific to the grinding wheel) is known. By controlling the maximum undeformed chip thickness(MUCT), it is possible to achieve ductile-mode grinding, which results in improved surface integrity and reduced surface roughness. Maximum Undeformed Chip Thickness in Grinding is denoted by b_gcMax symbol.

How to calculate Maximum undeformed chip thickness given constant for grinding wheel using this online calculator? To use this online calculator for Maximum undeformed chip thickness given constant for grinding wheel, enter Constant for Grinding Wheel (K), Surface Speed of Workpiece in Grinding (u_w), Infeed Provided by Grinding Wheel (f_in) & Surface Speed of Grinding Wheel (u_g) and hit the calculate button. Here is how the Maximum undeformed chip thickness given constant for grinding wheel calculation can be explained with given input values -> 54100.94 = sqrt(2.54*0.1*(sqrt(0.0020981))/3.975).

FAQ

What is Maximum undeformed chip thickness given constant for grinding wheel?

Maximum undeformed chip thickness given constant for grinding wheel is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and actually forms a chip, when grinding wheel constant (specific to the grinding wheel) is known. By controlling the maximum undeformed chip thickness(MUCT), it is possible to achieve ductile-mode grinding, which results in improved surface integrity and reduced surface roughness and is represented as b_gcMax = sqrt(K*u_w*(sqrt(f_in))/u_g) or Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel). Constant for Grinding Wheel is the constant value for the specific grinding wheel used in grinding operation. This constant depends on different grinding wheel parameters, Surface Speed of Workpiece in Grinding refers to the linear velocity of a point on the workpiece's circumference relative to the grinding wheel, Infeed provided by grinding wheel refers to the controlled movement of the grinding wheel towards the workpiece to achieve a desired depth of cut or removal of material & Surface Speed of Grinding Wheel refers to the linear velocity of a point on the grinding wheel's circumference relative to the workpiece during grinding operation.

How to calculate Maximum undeformed chip thickness given constant for grinding wheel?

Maximum undeformed chip thickness given constant for grinding wheel is the thickest layer of material a single abrasive grain on the grinding wheel aims to remove before it breaks the material and actually forms a chip, when grinding wheel constant (specific to the grinding wheel) is known. By controlling the maximum undeformed chip thickness(MUCT), it is possible to achieve ductile-mode grinding, which results in improved surface integrity and reduced surface roughness is calculated using Maximum Undeformed Chip Thickness in Grinding = sqrt(Constant for Grinding Wheel*Surface Speed of Workpiece in Grinding*(sqrt(Infeed Provided by Grinding Wheel))/Surface Speed of Grinding Wheel). To calculate Maximum undeformed chip thickness given constant for grinding wheel, you need Constant for Grinding Wheel (K), Surface Speed of Workpiece in Grinding (u_w), Infeed Provided by Grinding Wheel (f_in) & Surface Speed of Grinding Wheel (u_g). With our tool, you need to enter the respective value for Constant for Grinding Wheel, Surface Speed of Workpiece in Grinding, Infeed Provided by Grinding Wheel & Surface Speed of Grinding Wheel and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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