Maximum Temperature rise in Chip in Secondary deformation zone Calculator

✖The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.ⓘ Average Temp Rise of Chip in Secondary Shear Zone [θ_f]			+10% -10%
✖Thermal number refers to a specific dimensionless number used to analyze and predict the temperature distribution and heat generation during the cutting process.ⓘ Thermal Number [R]			+10% -10%
✖Length of Heat Source Per Chip Thickness is defined as the ratio of heat source divided by the chip thickness.ⓘ Length of Heat Source Per Chip Thickness [l₀]			+10% -10%

✖Max temp in chip in secondary deformation zone is defined as the maximum amount of heat up to which chip can reach.ⓘ Maximum Temperature rise in Chip in Secondary deformation zone [θ_max]

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Maximum Temperature rise in Chip in Secondary deformation zone Solution

STEP 0: Pre-Calculation Summary

Formula Used

Max Temp in Chip in Secondary Deformation Zone = Average Temp Rise of Chip in Secondary Shear Zone*1.13*sqrt(Thermal Number/Length of Heat Source Per Chip Thickness)
θ_max = θ_f*1.13*sqrt(R/l₀)
This formula uses 1 Functions, 4 Variables

Functions Used

sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)

Variables Used

Max Temp in Chip in Secondary Deformation Zone - (Measured in Celsius) - Max temp in chip in secondary deformation zone is defined as the maximum amount of heat up to which chip can reach.
Average Temp Rise of Chip in Secondary Shear Zone - (Measured in Kelvin) - The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.
Thermal Number - Thermal number refers to a specific dimensionless number used to analyze and predict the temperature distribution and heat generation during the cutting process.
Length of Heat Source Per Chip Thickness - Length of Heat Source Per Chip Thickness is defined as the ratio of heat source divided by the chip thickness.

STEP 1: Convert Input(s) to Base Unit

Average Temp Rise of Chip in Secondary Shear Zone: 88.5 Degree Celsius --> 88.5 Kelvin (Check conversion here)
Thermal Number: 41.5 --> No Conversion Required
Length of Heat Source Per Chip Thickness: 0.927341 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

θ_max = θ_f*1.13*sqrt(R/l₀) --> 88.5*1.13*sqrt(41.5/0.927341)

Evaluating ... ...

θ_max = 668.999867612939

STEP 3: Convert Result to Output's Unit

942.149867612939 Kelvin -->668.999867612939 Celsius (Check conversion here)

FINAL ANSWER

668.999867612939 ≈ 668.9999 Celsius <-- Max Temp in Chip in Secondary Deformation Zone

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

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< Temperature Rise Calculators

Density of Material using Average Temperature Rise of material under Primary Shear Zone

LaTeX Go Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Specific Heat given Average Temperature Rise of Material under Primary Shear Zone

LaTeX Go Specific Heat Capacity of Workpiece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Average Temperature Rise*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Cutting Speed given Average Temperature Rise of Material under Primary Shear Zone

LaTeX Go Cutting Speed = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Average Temperature Rise*Undeformed Chip Thickness*Depth of Cut)

Average Temperature Rise of Material under Primary Deformation Zone

LaTeX Go Average Temperature Rise = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Maximum Temperature rise in Chip in Secondary deformation zone Formula

LaTeX Go

Max Temp in Chip in Secondary Deformation Zone = Average Temp Rise of Chip in Secondary Shear Zone*1.13*sqrt(Thermal Number/Length of Heat Source Per Chip Thickness)
θ_max = θ_f*1.13*sqrt(R/l₀)

What is maximum temperature rise in the chip in the secondary deformation zone?

The maximum temperature rise in the chip in the secondary deformation zone is defined as the maximum amount of temperature rise of the chip in the secondary deformation zone

How to Calculate Maximum Temperature rise in Chip in Secondary deformation zone?

Maximum Temperature rise in Chip in Secondary deformation zone calculator uses Max Temp in Chip in Secondary Deformation Zone = Average Temp Rise of Chip in Secondary Shear Zone*1.13*sqrt(Thermal Number/Length of Heat Source Per Chip Thickness) to calculate the Max Temp in Chip in Secondary Deformation Zone, The maximum temperature rise in chip in secondary deformation zone is defined as the maximum amount of temperature rise of the chip in the secondary deformation zone. Max Temp in Chip in Secondary Deformation Zone is denoted by θ_max symbol.

How to calculate Maximum Temperature rise in Chip in Secondary deformation zone using this online calculator? To use this online calculator for Maximum Temperature rise in Chip in Secondary deformation zone, enter Average Temp Rise of Chip in Secondary Shear Zone (θ_f), Thermal Number (R) & Length of Heat Source Per Chip Thickness (l₀) and hit the calculate button. Here is how the Maximum Temperature rise in Chip in Secondary deformation zone calculation can be explained with given input values -> 405.9356 = 88.5*1.13*sqrt(41.5/0.927341).

FAQ

What is Maximum Temperature rise in Chip in Secondary deformation zone?

The maximum temperature rise in chip in secondary deformation zone is defined as the maximum amount of temperature rise of the chip in the secondary deformation zone and is represented as θ_max = θ_f*1.13*sqrt(R/l₀) or Max Temp in Chip in Secondary Deformation Zone = Average Temp Rise of Chip in Secondary Shear Zone*1.13*sqrt(Thermal Number/Length of Heat Source Per Chip Thickness). The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone, Thermal number refers to a specific dimensionless number used to analyze and predict the temperature distribution and heat generation during the cutting process & Length of Heat Source Per Chip Thickness is defined as the ratio of heat source divided by the chip thickness.

How to calculate Maximum Temperature rise in Chip in Secondary deformation zone?

The maximum temperature rise in chip in secondary deformation zone is defined as the maximum amount of temperature rise of the chip in the secondary deformation zone is calculated using Max Temp in Chip in Secondary Deformation Zone = Average Temp Rise of Chip in Secondary Shear Zone*1.13*sqrt(Thermal Number/Length of Heat Source Per Chip Thickness). To calculate Maximum Temperature rise in Chip in Secondary deformation zone, you need Average Temp Rise of Chip in Secondary Shear Zone (θ_f), Thermal Number (R) & Length of Heat Source Per Chip Thickness (l₀). With our tool, you need to enter the respective value for Average Temp Rise of Chip in Secondary Shear Zone, Thermal Number & Length of Heat Source Per Chip Thickness and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Max Temp in Chip in Secondary Deformation Zone?

In this formula, Max Temp in Chip in Secondary Deformation Zone uses Average Temp Rise of Chip in Secondary Shear Zone, Thermal Number & Length of Heat Source Per Chip Thickness. We can use 1 other way(s) to calculate the same, which is/are as follows -

Max Temp in Chip in Secondary Deformation Zone = Temperature Rise in Secondary Deformation+Temperature Rise in Primary Deformation+Initial Workpiece Temperature

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