Maximum Production Rate Calculator

✖Cost of metal cutting indicates the price associated with the making of the product.ⓘ Cost of metal cutting [C]			+10% -10%
✖Number of Rotations refers to the number of times the machine rotated about a fixed point.ⓘ Number of Rotations [NOR]			+10% -10%
✖Tool Changing Time is the average time required by the operator or automation system (such as automatic tool changer – ATC) to change the tool.ⓘ Tool Changing Time [TCT]			+10% -10%

✖Maximum Production Rate is the profitable rate in which product must be defined as per economy of machining.ⓘ Maximum Production Rate [PR_maximum]

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Formula

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Maximum Production Rate

Formula

`"PR"_{"maximum"} = "C"/(((1/"NOR"-1)*"TCT")^"NOR")`

Example

`"1384.083"="1000"/(((1/"2"-1)*"1.7s")^"2")`

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Maximum Production Rate Solution

STEP 0: Pre-Calculation Summary

Formula Used

Maximum Production Rate = Cost of metal cutting/(((1/Number of Rotations-1)*Tool Changing Time)^Number of Rotations)
PR_maximum = C/(((1/NOR-1)*TCT)^NOR)
This formula uses 4 Variables

Variables Used

Maximum Production Rate - Maximum Production Rate is the profitable rate in which product must be defined as per economy of machining.
Cost of metal cutting - Cost of metal cutting indicates the price associated with the making of the product.
Number of Rotations - Number of Rotations refers to the number of times the machine rotated about a fixed point.
Tool Changing Time - (Measured in Second) - Tool Changing Time is the average time required by the operator or automation system (such as automatic tool changer – ATC) to change the tool.

STEP 1: Convert Input(s) to Base Unit

Cost of metal cutting: 1000 --> No Conversion Required
Number of Rotations: 2 --> No Conversion Required
Tool Changing Time: 1.7 Second --> 1.7 Second No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

PR_maximum = C/(((1/NOR-1)*TCT)^NOR) --> 1000/(((1/2-1)*1.7)^2)

Evaluating ... ...

PR_maximum = 1384.0830449827

STEP 3: Convert Result to Output's Unit

1384.0830449827 --> No Conversion Required

FINAL ANSWER

1384.0830449827 ≈ 1384.083 <-- Maximum Production Rate

(Calculation completed in 00.004 seconds)

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Created by Anirudh Singh

National Institute of Technology (NIT), Jamshedpur

Anirudh Singh has created this Calculator and 300+ more calculators!

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Maximum Production Rate Formula

Maximum Production Rate = Cost of metal cutting/(((1/Number of Rotations-1)*Tool Changing Time)^Number of Rotations)
PR_maximum = C/(((1/NOR-1)*TCT)^NOR)

What are the factors effecting the cost of production?

K1 = Cost-time conversion factor for machining
K2 = Cost-time conversion factor for tool sharpening or price of new tool.

How to Calculate Maximum Production Rate?

Maximum Production Rate calculator uses Maximum Production Rate = Cost of metal cutting/(((1/Number of Rotations-1)*Tool Changing Time)^Number of Rotations) to calculate the Maximum Production Rate, Maximum Production Rate is the rate at which production is considered as profitable as per the economy of machining. Maximum Production Rate is denoted by PR_maximum symbol.

How to calculate Maximum Production Rate using this online calculator? To use this online calculator for Maximum Production Rate, enter Cost of metal cutting (C), Number of Rotations (NOR) & Tool Changing Time (TCT) and hit the calculate button. Here is how the Maximum Production Rate calculation can be explained with given input values -> 59.4884 = 1000/(((1/2-1)*1.7)^2).

FAQ

What is Maximum Production Rate?

Maximum Production Rate is the rate at which production is considered as profitable as per the economy of machining and is represented as PR_maximum = C/(((1/NOR-1)*TCT)^NOR) or Maximum Production Rate = Cost of metal cutting/(((1/Number of Rotations-1)*Tool Changing Time)^Number of Rotations). Cost of metal cutting indicates the price associated with the making of the product, Number of Rotations refers to the number of times the machine rotated about a fixed point & Tool Changing Time is the average time required by the operator or automation system (such as automatic tool changer – ATC) to change the tool.

How to calculate Maximum Production Rate?

Maximum Production Rate is the rate at which production is considered as profitable as per the economy of machining is calculated using Maximum Production Rate = Cost of metal cutting/(((1/Number of Rotations-1)*Tool Changing Time)^Number of Rotations). To calculate Maximum Production Rate, you need Cost of metal cutting (C), Number of Rotations (NOR) & Tool Changing Time (TCT). With our tool, you need to enter the respective value for Cost of metal cutting, Number of Rotations & Tool Changing Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

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