Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle Calculator

✖Feed Speed in Milling is the feed given against a workpiece per unit time.ⓘ Feed Speed in Milling [V_fm]			+10% -10%
✖Tool Engagement Angle in Milling is the angle made by the portion of the tool that engages with the workpiece during machining process.ⓘ Tool Engagement Angle in Milling [θ]			+10% -10%
✖Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.ⓘ Number of Teeth on Cutting Tool [N_t]			+10% -10%
✖Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.ⓘ Rotational Frequency in Milling [v_rot]			+10% -10%

✖Max Chip Thickness in Slab Milling is defined as the maximum thickness of the scraped chip from a slab in sliding milling produced during machining.ⓘ Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle [C_max]

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Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle Solution

STEP 0: Pre-Calculation Summary

Formula Used

Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)
C_max = V_fm*sin(θ)/(N_t*v_rot)
This formula uses 1 Functions, 5 Variables

Functions Used

sin - Sine is a trigonometric function that describes the ratio of the length of the opposite side of a right triangle to the length of the hypotenuse., sin(Angle)

Variables Used

Max Chip Thickness in Slab Milling - (Measured in Meter) - Max Chip Thickness in Slab Milling is defined as the maximum thickness of the scraped chip from a slab in sliding milling produced during machining.
Feed Speed in Milling - (Measured in Meter per Second) - Feed Speed in Milling is the feed given against a workpiece per unit time.
Tool Engagement Angle in Milling - (Measured in Radian) - Tool Engagement Angle in Milling is the angle made by the portion of the tool that engages with the workpiece during machining process.
Number of Teeth on Cutting Tool - Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining.
Rotational Frequency in Milling - (Measured in Hertz) - Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

STEP 1: Convert Input(s) to Base Unit

Feed Speed in Milling: 0.89 Millimeter per Second --> 0.00089 Meter per Second (Check conversion here)
Tool Engagement Angle in Milling: 35 Degree --> 0.610865238197901 Radian (Check conversion here)
Number of Teeth on Cutting Tool: 16 --> No Conversion Required
Rotational Frequency in Milling: 11 Hertz --> 11 Hertz No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

C_max = V_fm*sin(θ)/(N_t*v_rot) --> 0.00089*sin(0.610865238197901)/(16*11)

Evaluating ... ...

C_max = 2.90047175200197E-06

STEP 3: Convert Result to Output's Unit

2.90047175200197E-06 Meter -->0.00290047175200197 Millimeter (Check conversion here)

FINAL ANSWER

0.00290047175200197 ≈ 0.0029 Millimeter <-- Max Chip Thickness in Slab Milling

(Calculation completed in 00.020 seconds)

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Created by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< Slab and Slide Milling Calculators

Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle

LaTeX Go Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)

Tool Engagement Angle in Slab Milling using Depth of Cut

LaTeX Go Tool Engagement Angle in Milling = acos(1-(2*Depth of Cut in Milling/Diameter of a Cutting Tool))

Feed Speed of Workpiece in Slab Milling

LaTeX Go Feed Speed in Milling = Feed Rate in Milling*Reciprocating Strokes Frequency

Feed in Slab Milling given Feed Speed

LaTeX Go Feed Rate in Milling = Feed Speed in Milling/Reciprocating Strokes Frequency

Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle Formula

LaTeX Go

Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)
C_max = V_fm*sin(θ)/(N_t*v_rot)

Tool Engagement Controlled Milling

It is a method to achieve the highest productivity. This requires optimal cutting along the Toolpath i.e. to create chips with the optimal geometry for a given Too and Workpiece. This requires controlling the feed rate, spindle speed, depth-of-cut, and the tool’s engagement with the material.

How to Calculate Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle?

Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle calculator uses Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling) to calculate the Max Chip Thickness in Slab Milling, The Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle is a method to calculate the maximum size chip that is produced during a given engagement condition of the Tool and Workpiece. Max Chip Thickness in Slab Milling is denoted by C_max symbol.

How to calculate Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle using this online calculator? To use this online calculator for Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle, enter Feed Speed in Milling (V_fm), Tool Engagement Angle in Milling (θ), Number of Teeth on Cutting Tool (N_t) & Rotational Frequency in Milling (v_rot) and hit the calculate button. Here is how the Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle calculation can be explained with given input values -> 2.737524 = 0.00089*sin(0.610865238197901)/(16*11).

FAQ

What is Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle?

The Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle is a method to calculate the maximum size chip that is produced during a given engagement condition of the Tool and Workpiece and is represented as C_max = V_fm*sin(θ)/(N_t*v_rot) or Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling). Feed Speed in Milling is the feed given against a workpiece per unit time, Tool Engagement Angle in Milling is the angle made by the portion of the tool that engages with the workpiece during machining process, Number of Teeth on Cutting Tool, as the name says is the number of teeth on a Cutting Tool that actually participates in Machining & Rotational Frequency in Milling is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.

How to calculate Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle?

The Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle is a method to calculate the maximum size chip that is produced during a given engagement condition of the Tool and Workpiece is calculated using Max Chip Thickness in Slab Milling = Feed Speed in Milling*sin(Tool Engagement Angle in Milling)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling). To calculate Maximum Chip Thickness obtained in Slab Milling using Tool Engagement Angle, you need Feed Speed in Milling (V_fm), Tool Engagement Angle in Milling (θ), Number of Teeth on Cutting Tool (N_t) & Rotational Frequency in Milling (v_rot). With our tool, you need to enter the respective value for Feed Speed in Milling, Tool Engagement Angle in Milling, Number of Teeth on Cutting Tool & Rotational Frequency in Milling and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Max Chip Thickness in Slab Milling?

In this formula, Max Chip Thickness in Slab Milling uses Feed Speed in Milling, Tool Engagement Angle in Milling, Number of Teeth on Cutting Tool & Rotational Frequency in Milling. We can use 1 other way(s) to calculate the same, which is/are as follows -

Max Chip Thickness in Slab Milling = 2*Feed Speed in Milling*sqrt(Depth of Cut in Milling/Diameter of a Cutting Tool)/(Number of Teeth on Cutting Tool*Rotational Frequency in Milling)

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