Maximum Bending Moment on Connecting Rod Solution

STEP 0: Pre-Calculation Summary
Formula Used
Bending Moment on Connecting Rod = Mass of Connecting Rod*Angular Velocity of Crank^2*Crank Radius of Engine*Length of the Connecting Rod/(9*sqrt(3))
Mcon = mc*ω^2*rc*LC/(9*sqrt(3))
This formula uses 1 Functions, 5 Variables
Functions Used
sqrt - A square root function is a function that takes a non-negative number as an input and returns the square root of the given input number., sqrt(Number)
Variables Used
Bending Moment on Connecting Rod - (Measured in Newton Meter) - Bending Moment on Connecting Rod is the reaction induced in a connecting rod when an external force or moment is applied to the element, causing the element to bend.
Mass of Connecting Rod - (Measured in Kilogram) - Mass of Connecting Rod is the quantitative measure of inertia, it is, in effect, the resistance that the connecting rod offers to a change in its speed or position upon the application of a force.
Angular Velocity of Crank - (Measured in Radian per Second) - Angular Velocity of Crank refers to the rate of change of angular position of connecting rod with respect to time.
Crank Radius of Engine - (Measured in Meter) - Crank Radius of Engine is the length of the crank of an engine, it is the distance between crank center and crank pin, i.e. half stroke.
Length of the Connecting Rod - (Measured in Meter) - Length of the Connecting Rod is the total length of the connecting rod used in an ic engine.
STEP 1: Convert Input(s) to Base Unit
Mass of Connecting Rod: 1.6 Kilogram --> 1.6 Kilogram No Conversion Required
Angular Velocity of Crank: 52.35988 Radian per Second --> 52.35988 Radian per Second No Conversion Required
Crank Radius of Engine: 137.5 Millimeter --> 0.1375 Meter (Check conversion ​here)
Length of the Connecting Rod: 205 Millimeter --> 0.205 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Mcon = mc*ω^2*rc*LC/(9*sqrt(3)) --> 1.6*52.35988^2*0.1375*0.205/(9*sqrt(3))
Evaluating ... ...
Mcon = 7.93178055335055
STEP 3: Convert Result to Output's Unit
7.93178055335055 Newton Meter -->7931.78055335055 Newton Millimeter (Check conversion ​here)
FINAL ANSWER
7931.78055335055 7931.781 Newton Millimeter <-- Bending Moment on Connecting Rod
(Calculation completed in 00.020 seconds)

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Created by Saurabh Patil
Shri Govindram Seksaria Institute of Technology and Science (SGSITS ), Indore
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Big End Cap and Bolt Calculators

Inertia Force on Bolts of Connecting Rod
​ LaTeX ​ Go Inertia Force on Bolts of Connected Rod = Mass of Reciprocating Parts in Engine Cylinder*Angular Velocity of Crank^2*Crank Radius of Engine*(cos(Crank Angle)+cos(2*Crank Angle)/Ratio of Length of Connecting Rod to Crank Length)
Maximum Inertia Force on Bolts of Connecting Rod
​ LaTeX ​ Go Maximum Inertia Force on Bolts of Connecting Rod = Mass of Reciprocating Parts in Engine Cylinder*Angular Velocity of Crank^2*Crank Radius of Engine*(1+1/Ratio of Length of Connecting Rod to Crank Length)
Core Diameter of Bolts of Big End Cap of Connecting Rod
​ LaTeX ​ Go Core Diameter of Big End Bolt = sqrt(2*Inertia Force on Bolts of Connecting Rod/(pi*Permissible Tensile Stress))
Maximum Inertia Force on Bolts of Connecting Rod given Permissible Tensile Stress of Bolts
​ LaTeX ​ Go Inertia Force on Bolts of Connecting Rod = pi*Core Diameter of Big End Bolt^2*Permissible Tensile Stress/2

Important Formula of Connection Rod Calculators

Bearing Pressure on Piston Pin Bush
​ LaTeX ​ Go Bearing Pressure of Piston Pin Bush = Force on Piston Pin Bearing/(Inner Diameter of Bush on Piston Pin*Length of Bush on Piston Pin)
Mass of Reciprocating Parts in Engine Cylinder
​ LaTeX ​ Go Mass of Reciprocating Parts in Engine Cylinder = Mass of Piston Assembly+Mass of Connecting Rod/3
Angular Velocity of Crank given Engine Speed in RPM
​ LaTeX ​ Go Angular Velocity of Crank = 2*pi*Engine Speed in Rpm/60
Crank Radius given Stroke Length of Piston
​ LaTeX ​ Go Crank Radius of Engine = Stroke Length/2

Maximum Bending Moment on Connecting Rod Formula

​LaTeX ​Go
Bending Moment on Connecting Rod = Mass of Connecting Rod*Angular Velocity of Crank^2*Crank Radius of Engine*Length of the Connecting Rod/(9*sqrt(3))
Mcon = mc*ω^2*rc*LC/(9*sqrt(3))

Failure of Connecting Rod

During each rotation of the crankshaft, a connecting rod is often subject to large and repetitive forces: shear forces due to the angle between the piston and the crankpin, compression forces as the piston moves downwards, and tensile forces as the piston move upwards. These forces are proportional to the engine speed (RPM) squared. Failure of a connecting rod often called "throwing a rod", is one of the most common causes of catastrophic engine failure in cars, frequently driving the broken rod through the side of the crankcase and thereby rendering the engine irreparable. Common causes of connecting rod failure are tensile failure from high engine speeds, the impact force when the piston hits a valve (due to a valvetrain problem), rod bearing failure (usually due to a lubrication problem), or incorrect installation of the connecting rod.

How to Calculate Maximum Bending Moment on Connecting Rod?

Maximum Bending Moment on Connecting Rod calculator uses Bending Moment on Connecting Rod = Mass of Connecting Rod*Angular Velocity of Crank^2*Crank Radius of Engine*Length of the Connecting Rod/(9*sqrt(3)) to calculate the Bending Moment on Connecting Rod, Maximum bending moment on connecting rod is the maximum amount of bending moment acting onto the connecting rod of an IC Engine. Bending Moment on Connecting Rod is denoted by Mcon symbol.

How to calculate Maximum Bending Moment on Connecting Rod using this online calculator? To use this online calculator for Maximum Bending Moment on Connecting Rod, enter Mass of Connecting Rod (mc), Angular Velocity of Crank (ω), Crank Radius of Engine (rc) & Length of the Connecting Rod (LC) and hit the calculate button. Here is how the Maximum Bending Moment on Connecting Rod calculation can be explained with given input values -> 7.9E+6 = 1.6*52.35988^2*0.1375*0.205/(9*sqrt(3)).

FAQ

What is Maximum Bending Moment on Connecting Rod?
Maximum bending moment on connecting rod is the maximum amount of bending moment acting onto the connecting rod of an IC Engine and is represented as Mcon = mc*ω^2*rc*LC/(9*sqrt(3)) or Bending Moment on Connecting Rod = Mass of Connecting Rod*Angular Velocity of Crank^2*Crank Radius of Engine*Length of the Connecting Rod/(9*sqrt(3)). Mass of Connecting Rod is the quantitative measure of inertia, it is, in effect, the resistance that the connecting rod offers to a change in its speed or position upon the application of a force, Angular Velocity of Crank refers to the rate of change of angular position of connecting rod with respect to time, Crank Radius of Engine is the length of the crank of an engine, it is the distance between crank center and crank pin, i.e. half stroke & Length of the Connecting Rod is the total length of the connecting rod used in an ic engine.
How to calculate Maximum Bending Moment on Connecting Rod?
Maximum bending moment on connecting rod is the maximum amount of bending moment acting onto the connecting rod of an IC Engine is calculated using Bending Moment on Connecting Rod = Mass of Connecting Rod*Angular Velocity of Crank^2*Crank Radius of Engine*Length of the Connecting Rod/(9*sqrt(3)). To calculate Maximum Bending Moment on Connecting Rod, you need Mass of Connecting Rod (mc), Angular Velocity of Crank (ω), Crank Radius of Engine (rc) & Length of the Connecting Rod (LC). With our tool, you need to enter the respective value for Mass of Connecting Rod, Angular Velocity of Crank, Crank Radius of Engine & Length of the Connecting Rod and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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