Material Removal Rate in Plunge-Grinder Solution

STEP 0: Pre-Calculation Summary
Formula Used
Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding
ZgMax = pi*ap*dm*vf
This formula uses 1 Constants, 4 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Variables Used
Maximum Material Removal Rate - (Measured in Cubic Meter per Second) - Maximum Material Removal Rate is the maximum volume of material that can be removed per unit time from workpiece during machining operations.
Back Engagement - (Measured in Meter) - Back Engagement is the width of cut in the axial direction of grinding wheel, while the depth of cut is the engagement of the grinding wheel in the radial direction.
Machined Surface Diameter - (Measured in Meter) - Machined Surface Diameter refers to the final diameter of a feature created by machining operation, specifically focusing on the measurement across the machined area.
Feed Speed in Plunge Grinding - (Measured in Meter per Second) - Feed Speed in Plunge Grinding is the speed at which a tool moves in the X and Y directions, while plunge rate is the speed at which the tool moves in the Z direction.
STEP 1: Convert Input(s) to Base Unit
Back Engagement: 570 Millimeter --> 0.57 Meter (Check conversion ​here)
Machined Surface Diameter: 350 Millimeter --> 0.35 Meter (Check conversion ​here)
Feed Speed in Plunge Grinding: 23.65414 Meter per Second --> 23.65414 Meter per Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ZgMax = pi*ap*dm*vf --> pi*0.57*0.35*23.65414
Evaluating ... ...
ZgMax = 14.8251786539714
STEP 3: Convert Result to Output's Unit
14.8251786539714 Cubic Meter per Second --> No Conversion Required
FINAL ANSWER
14.8251786539714 14.82518 Cubic Meter per Second <-- Maximum Material Removal Rate
(Calculation completed in 00.004 seconds)

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Grain Calculators

Width of Grinding Path given Metal Removal Rate
​ LaTeX ​ Go Back Engagement = Metal Removal Rate/(Infeed in Grinding Operation*Surface Speed of Workpiece)
Metal removal rate during Grinding
​ LaTeX ​ Go Metal Removal Rate = Infeed in Grinding Operation*Back Engagement*Surface Speed of Workpiece
Infeed given Metal Removal Rate during Grinding
​ LaTeX ​ Go Infeed Given on Workpiece = Metal Removal Rate/(Width of Cut*Surface Speed of Workpiece)
Grain-aspect Ratio
​ LaTeX ​ Go Grain Aspect Ratio = Maximum Width of Chip/Maximum Undeformed Chip Thickness

Material Removal Rate in Plunge-Grinder Formula

​LaTeX ​Go
Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding
ZgMax = pi*ap*dm*vf

Plunge Grinding

Plunge Grinding Operation is similar to Cylindrical Grinding Operation except the major difference is that the grinding wheel makes continuous contact with a single point of the object instead of traversing the object.

How to Calculate Material Removal Rate in Plunge-Grinder?

Material Removal Rate in Plunge-Grinder calculator uses Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding to calculate the Maximum Material Removal Rate, The Material Removal Rate in Plunge-Grinder formula can be defined as the maximum volume of material removed from workpiece per unit time when machined in Plunge Grinding Conditions. This parameter represents the optimal balance between removing material quickly and maintaining good grinding practices. Maximum Material Removal Rate is denoted by ZgMax symbol.

How to calculate Material Removal Rate in Plunge-Grinder using this online calculator? To use this online calculator for Material Removal Rate in Plunge-Grinder, enter Back Engagement (ap), Machined Surface Diameter (dm) & Feed Speed in Plunge Grinding (vf) and hit the calculate button. Here is how the Material Removal Rate in Plunge-Grinder calculation can be explained with given input values -> 14.70265 = pi*0.57*0.35*23.65414.

FAQ

What is Material Removal Rate in Plunge-Grinder?
The Material Removal Rate in Plunge-Grinder formula can be defined as the maximum volume of material removed from workpiece per unit time when machined in Plunge Grinding Conditions. This parameter represents the optimal balance between removing material quickly and maintaining good grinding practices and is represented as ZgMax = pi*ap*dm*vf or Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding. Back Engagement is the width of cut in the axial direction of grinding wheel, while the depth of cut is the engagement of the grinding wheel in the radial direction, Machined Surface Diameter refers to the final diameter of a feature created by machining operation, specifically focusing on the measurement across the machined area & Feed Speed in Plunge Grinding is the speed at which a tool moves in the X and Y directions, while plunge rate is the speed at which the tool moves in the Z direction.
How to calculate Material Removal Rate in Plunge-Grinder?
The Material Removal Rate in Plunge-Grinder formula can be defined as the maximum volume of material removed from workpiece per unit time when machined in Plunge Grinding Conditions. This parameter represents the optimal balance between removing material quickly and maintaining good grinding practices is calculated using Maximum Material Removal Rate = pi*Back Engagement*Machined Surface Diameter*Feed Speed in Plunge Grinding. To calculate Material Removal Rate in Plunge-Grinder, you need Back Engagement (ap), Machined Surface Diameter (dm) & Feed Speed in Plunge Grinding (vf). With our tool, you need to enter the respective value for Back Engagement, Machined Surface Diameter & Feed Speed in Plunge Grinding and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Maximum Material Removal Rate?
In this formula, Maximum Material Removal Rate uses Back Engagement, Machined Surface Diameter & Feed Speed in Plunge Grinding. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Maximum Material Removal Rate = pi*Feed Per Stroke of Machine Table*Diameter of Work Surface*Traverse
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