✖The Number of Tools Used is the total number of tools used for manufacturing a batch of products.ⓘ Number of Tools Used [N_t]			+10% -10%
✖Reference Tool Life is the Tool Life of the tool obtained in the reference Machining Condition.ⓘ Reference Tool Life [L_ref]			+10% -10%
✖Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference Machining Condition.ⓘ Reference Cutting Velocity [V_ref]			+10% -10%
✖The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).ⓘ Cutting Velocity [V]			+10% -10%
✖Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of Tool Wear.ⓘ Taylor's Tool Life Exponent [n]			+10% -10%
✖Batch Size is the count of similar kinds of products to be manufactured.ⓘ Batch Size [N_b]			+10% -10%

✖Machining Time For Tool Life Production is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.ⓘ Machining Time of one product given Production Batch and Machining Conditions [t_b]

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Formula

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Machining Time of one product given Production Batch and Machining Conditions

Formula

`"t"_{"b"} = "N"_{"t"}*("L"_{"ref"}*(("V"_{"ref"}/"V")^(1/"n")))/"N"_{"b"}`

Example

`"30s"="3"*("103716.2s"*((".083m/s"/"9.167m/s")^(1/"0.55")))/"2"`

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Machining Time of one product given Production Batch and Machining Conditions Solution

STEP 0: Pre-Calculation Summary

Formula Used

Machining Time For Tool Life Production = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size
t_b = N_t*(L_ref*((V_ref/V)^(1/n)))/N_b
This formula uses 7 Variables

Variables Used

Machining Time For Tool Life Production - (Measured in Second) - Machining Time For Tool Life Production is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Reference Tool Life - (Measured in Second) - Reference Tool Life is the Tool Life of the tool obtained in the reference Machining Condition.
Reference Cutting Velocity - (Measured in Meter per Second) - Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference Machining Condition.
Cutting Velocity - (Measured in Meter per Second) - The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).
Taylor's Tool Life Exponent - Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of Tool Wear.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.

STEP 1: Convert Input(s) to Base Unit

Number of Tools Used: 3 --> No Conversion Required
Reference Tool Life: 103716.2 Second --> 103716.2 Second No Conversion Required
Reference Cutting Velocity: 0.083 Meter per Second --> 0.083 Meter per Second No Conversion Required
Cutting Velocity: 9.167 Meter per Second --> 9.167 Meter per Second No Conversion Required
Taylor's Tool Life Exponent: 0.55 --> No Conversion Required
Batch Size: 2 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

t_b = N_t*(L_ref*((V_ref/V)^(1/n)))/N_b --> 3*(103716.2*((0.083/9.167)^(1/0.55)))/2

Evaluating ... ...

t_b = 29.9999989317265

STEP 3: Convert Result to Output's Unit

29.9999989317265 Second --> No Conversion Required

FINAL ANSWER

29.9999989317265 ≈ 30 Second <-- Machining Time For Tool Life Production

(Calculation completed in 00.004 seconds)

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Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< 14 Batch Processing Time Calculators

Taylor's Tool Life Exponent given Production Batch and Machining Conditions

Go Taylor's Tool Life Exponent = ln(Cutting Velocity/Reference Cutting Velocity)/ln((Reference Tool Life*Number of Tools Used)/(Batch Size*Machining Time For Tool Life Production))

Machining Time of one product given Production Batch and Machining Conditions

Go Machining Time For Tool Life Production = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size

Reference Tool Life given Production Batch and Machining Conditions

Go Reference Tool Life = Machining Time For Tool Life Production*Batch Size*((Cutting Velocity/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Number of Tools Used

Number of Tools Used given Machining Time and Conditions

Go Number of Tools Used = Machining Time For Tool Life Production*Batch Size/(Reference Tool Life*(Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))

Batch Size given Machining Time and Conditions

Go Batch Size = Number of Tools Used*(Reference Tool Life*(Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Machining Time For Tool Life Production

Reference Cutting Velocity given Production Batch and Machining Conditions

Go Reference Cutting Velocity = Cutting Velocity*((Batch Size*Machining Time For Tool Life Production)/(Reference Tool Life*Number of Tools Used))^Taylor's Tool Life Exponent

Cutting Velocity given Production Batch and Machining Conditions

Go Cutting Velocity = Reference Cutting Velocity*((Reference Tool Life*Number of Tools Used)/(Batch Size*Machining Time For Tool Life Production))^Taylor's Tool Life Exponent

Tool Life given Batch Size and Number of Tools

Go Tool Life = Machining Time For Tool Life Production*Batch Size/Number of Tools Used

Machining Time of One Product using Tool Life

Go Machining Time For Tool Life Production = Number of Tools Used*Tool Life/Batch Size

Batch Size using Tool Life and Machining Time

Go Batch Size = Number of Tools Used*Tool Life/Machining Time For Tool Life Production

Number of Tools Used given Tool Life

Go Number of Tools Used = Machining Time For Tool Life Production*Batch Size/Tool Life

Constant for Machining Operation of one product given Machining Condition

Go Constant For Machining Condition = Machining Time For Tool Life Production*Cutting Velocity

Cutting Velocity of one product given Constant for Machining Operation

Go Cutting Velocity = Constant For Machining Condition/Machining Time For Tool Life Production

Machining Time of one product given Constant for Machining Operation

Go Machining Time For Tool Life Production = Constant For Machining Condition/Cutting Velocity

Machining Time of one product given Production Batch and Machining Conditions Formula

Necessity Of Estimation Of Machining Time

The major aim and objectives in machining industries generally are;
1. Reduction of total manufacturing time
2. Increase in MRR, i.e., productivity
3. Reduction in machining cost without sacrificing product quality
4. Increase in profit or profit rate, i.e., profitability.

How to Calculate Machining Time of one product given Production Batch and Machining Conditions?

Machining Time of one product given Production Batch and Machining Conditions calculator uses Machining Time For Tool Life Production = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size to calculate the Machining Time For Tool Life Production, The Machining Time of one product given Production Batch and Machining Conditions is a method to determine the maximum time for which a single component can be machined during the manufacturing of a batch when the tools are operated under a given condition. Machining Time For Tool Life Production is denoted by t_b symbol.

How to calculate Machining Time of one product given Production Batch and Machining Conditions using this online calculator? To use this online calculator for Machining Time of one product given Production Batch and Machining Conditions, enter Number of Tools Used (N_t), Reference Tool Life (L_ref), Reference Cutting Velocity (V_ref), Cutting Velocity (V), Taylor's Tool Life Exponent (n) & Batch Size (N_b) and hit the calculate button. Here is how the Machining Time of one product given Production Batch and Machining Conditions calculation can be explained with given input values -> 30 = 3*(103716.2*((0.083/9.167)^(1/0.55)))/2.

FAQ

What is Machining Time of one product given Production Batch and Machining Conditions?

The Machining Time of one product given Production Batch and Machining Conditions is a method to determine the maximum time for which a single component can be machined during the manufacturing of a batch when the tools are operated under a given condition and is represented as t_b = N_t*(L_ref*((V_ref/V)^(1/n)))/N_b or Machining Time For Tool Life Production = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size. The Number of Tools Used is the total number of tools used for manufacturing a batch of products, Reference Tool Life is the Tool Life of the tool obtained in the reference Machining Condition, Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference Machining Condition, The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating), Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of Tool Wear & Batch Size is the count of similar kinds of products to be manufactured.

How to calculate Machining Time of one product given Production Batch and Machining Conditions?

The Machining Time of one product given Production Batch and Machining Conditions is a method to determine the maximum time for which a single component can be machined during the manufacturing of a batch when the tools are operated under a given condition is calculated using Machining Time For Tool Life Production = Number of Tools Used*(Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent)))/Batch Size. To calculate Machining Time of one product given Production Batch and Machining Conditions, you need Number of Tools Used (N_t), Reference Tool Life (L_ref), Reference Cutting Velocity (V_ref), Cutting Velocity (V), Taylor's Tool Life Exponent (n) & Batch Size (N_b). With our tool, you need to enter the respective value for Number of Tools Used, Reference Tool Life, Reference Cutting Velocity, Cutting Velocity, Taylor's Tool Life Exponent & Batch Size and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Machining Time For Tool Life Production?

In this formula, Machining Time For Tool Life Production uses Number of Tools Used, Reference Tool Life, Reference Cutting Velocity, Cutting Velocity, Taylor's Tool Life Exponent & Batch Size. We can use 2 other way(s) to calculate the same, which is/are as follows -

Machining Time For Tool Life Production = Number of Tools Used*Tool Life/Batch Size
Machining Time For Tool Life Production = Constant For Machining Condition/Cutting Velocity

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