Machining Time of Each Component given Average Production Time Solution

STEP 0: Pre-Calculation Summary
Formula Used
Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)
tm = tp-ts-(Nt*tc/Nb)
This formula uses 6 Variables
Variables Used
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. Generally, machining time is the term used when there is a removal of unwanted material.
Average Production Time - (Measured in Second) - Average Production Time is the time taken to produce a single component out of a lot of produced batches.
Setup Time - (Measured in Second) - Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component.
Number of Tools Used - The Number of Tools Used is the total number of tools used for manufacturing a batch of products.
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Batch Size - Batch Size is the count of similar kinds of products to be manufactured.
STEP 1: Convert Input(s) to Base Unit
Average Production Time: 550 Second --> 550 Second No Conversion Required
Setup Time: 54 Second --> 54 Second No Conversion Required
Number of Tools Used: 3 --> No Conversion Required
Time to Change One Tool: 300 Second --> 300 Second No Conversion Required
Batch Size: 2 --> No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tm = tp-ts-(Nt*tc/Nb) --> 550-54-(3*300/2)
Evaluating ... ...
tm = 46
STEP 3: Convert Result to Output's Unit
46 Second --> No Conversion Required
FINAL ANSWER
46 Second <-- Machining Time
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Machining Time of Each Component given Average Production Time Formula

​LaTeX ​Go
Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size)
tm = tp-ts-(Nt*tc/Nb)

Necessity Of Estimation Of Machining Time

The major aim and objectives in machining industries generally are;
1. Reduction of total manufacturing time
2. Increase in MRR, i.e., productivity
3. Reduction in machining cost without sacrificing product quality
4. Increase in profit or profit rate, i.e., profitability.

How to Calculate Machining Time of Each Component given Average Production Time?

Machining Time of Each Component given Average Production Time calculator uses Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size) to calculate the Machining Time, The Machining Time of Each Component given Average Production Time is a method to measure the maximum time that can be allowed for machining on a single component when the time to produce a single component is limited. Machining Time is denoted by tm symbol.

How to calculate Machining Time of Each Component given Average Production Time using this online calculator? To use this online calculator for Machining Time of Each Component given Average Production Time, enter Average Production Time (tp), Setup Time (ts), Number of Tools Used (Nt), Time to Change One Tool (tc) & Batch Size (Nb) and hit the calculate button. Here is how the Machining Time of Each Component given Average Production Time calculation can be explained with given input values -> 102 = 550-54-(3*300/2).

FAQ

What is Machining Time of Each Component given Average Production Time?
The Machining Time of Each Component given Average Production Time is a method to measure the maximum time that can be allowed for machining on a single component when the time to produce a single component is limited and is represented as tm = tp-ts-(Nt*tc/Nb) or Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size). Average Production Time is the time taken to produce a single component out of a lot of produced batches, Setup Time of each component is the time required to load/unload the workpiece and position the tool for production for one component, The Number of Tools Used is the total number of tools used for manufacturing a batch of products, Time to Change One Tool is the measure of time it takes to change one tool during machining & Batch Size is the count of similar kinds of products to be manufactured.
How to calculate Machining Time of Each Component given Average Production Time?
The Machining Time of Each Component given Average Production Time is a method to measure the maximum time that can be allowed for machining on a single component when the time to produce a single component is limited is calculated using Machining Time = Average Production Time-Setup Time-(Number of Tools Used*Time to Change One Tool/Batch Size). To calculate Machining Time of Each Component given Average Production Time, you need Average Production Time (tp), Setup Time (ts), Number of Tools Used (Nt), Time to Change One Tool (tc) & Batch Size (Nb). With our tool, you need to enter the respective value for Average Production Time, Setup Time, Number of Tools Used, Time to Change One Tool & Batch Size and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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