Machining Time for Plunge Grinder Solution

STEP 0: Pre-Calculation Summary
Formula Used
Machining Time = Depth of Cut/(Feed Rate*Rotational Frequency)+Spark Out Time
tm = dcut/(f*Vrotation)+ts
This formula uses 5 Variables
Variables Used
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something. generally, machining time is the term used when there is a removal of unwanted material.
Depth of Cut - (Measured in Meter) - Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining,it is usually given in the third perpendicular direction.
Feed Rate - (Measured in Meter Per Revolution) - Feed Rate is defined as the tool's distance travelled during one spindle revolution.
Rotational Frequency - (Measured in Hertz) - Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation.
Spark Out Time - (Measured in Second) - Spark Out Time is the time required in passing the workpiece under the wheel, without resetting the depth of cut.
STEP 1: Convert Input(s) to Base Unit
Depth of Cut: 65.52 Millimeter --> 0.06552 Meter (Check conversion ​here)
Feed Rate: 0.7 Millimeter Per Revolution --> 0.0007 Meter Per Revolution (Check conversion ​here)
Rotational Frequency: 2.4 Hertz --> 2.4 Hertz No Conversion Required
Spark Out Time: 7 Second --> 7 Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tm = dcut/(f*Vrotation)+ts --> 0.06552/(0.0007*2.4)+7
Evaluating ... ...
tm = 46
STEP 3: Convert Result to Output's Unit
46 Second --> No Conversion Required
FINAL ANSWER
46 Second <-- Machining Time
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Osmania University (OU), Hyderabad
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Grinding Time Calculators

Spark Out time for Horizontal and Vertical Spindle Surface Grinder given Machining Time
​ LaTeX ​ Go Spark Out Time = Machining Time-(Depth of Cut/(2*Feed Rate*Frequency of Reciprocating Strokes))
Machining Time for Horizontal and Vertical Spindle Surface-Grinder
​ LaTeX ​ Go Machining Time = Depth of Cut/(2*Feed Rate*Frequency of Reciprocating Strokes)+Spark Out Time
Machining Time for Plunge Grinder
​ LaTeX ​ Go Machining Time = Depth of Cut/(Feed Rate*Rotational Frequency)+Spark Out Time
Machining Time for Cylindrical and Internal Grinder
​ LaTeX ​ Go Machining Time = Spark Out Time+Depth of Cut/Feed Speed

Machining Time for Plunge Grinder Formula

​LaTeX ​Go
Machining Time = Depth of Cut/(Feed Rate*Rotational Frequency)+Spark Out Time
tm = dcut/(f*Vrotation)+ts

Plunge Grinding

Plunge Grinding Operation is similar to Cylindrical Grinding Operation except the major difference is that the grinding wheel makes continuous contact with a single point of the object instead of traversing the object.

How to Calculate Machining Time for Plunge Grinder?

Machining Time for Plunge Grinder calculator uses Machining Time = Depth of Cut/(Feed Rate*Rotational Frequency)+Spark Out Time to calculate the Machining Time, Machining Time for Plunge Grinder is defined as the time taken to complete a single operation of plunging (also known as infeed grinding) on a workpiece using a grinder. This time is influenced by several factors including the material being ground, the desired surface finish, the depth of cut, the grinding wheel characteristics, and the machine setup. Machining Time is denoted by tm symbol.

How to calculate Machining Time for Plunge Grinder using this online calculator? To use this online calculator for Machining Time for Plunge Grinder, enter Depth of Cut (dcut), Feed Rate (f), Rotational Frequency (Vrotation) & Spark Out Time (ts) and hit the calculate button. Here is how the Machining Time for Plunge Grinder calculation can be explained with given input values -> 16.36 = 0.06552/(0.0007*2.4)+7.

FAQ

What is Machining Time for Plunge Grinder?
Machining Time for Plunge Grinder is defined as the time taken to complete a single operation of plunging (also known as infeed grinding) on a workpiece using a grinder. This time is influenced by several factors including the material being ground, the desired surface finish, the depth of cut, the grinding wheel characteristics, and the machine setup and is represented as tm = dcut/(f*Vrotation)+ts or Machining Time = Depth of Cut/(Feed Rate*Rotational Frequency)+Spark Out Time. Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining,it is usually given in the third perpendicular direction, Feed Rate is defined as the tool's distance travelled during one spindle revolution, Rotational Frequency is defined as the number of rotations per unit time or reciprocal of the time period of one complete rotation & Spark Out Time is the time required in passing the workpiece under the wheel, without resetting the depth of cut.
How to calculate Machining Time for Plunge Grinder?
Machining Time for Plunge Grinder is defined as the time taken to complete a single operation of plunging (also known as infeed grinding) on a workpiece using a grinder. This time is influenced by several factors including the material being ground, the desired surface finish, the depth of cut, the grinding wheel characteristics, and the machine setup is calculated using Machining Time = Depth of Cut/(Feed Rate*Rotational Frequency)+Spark Out Time. To calculate Machining Time for Plunge Grinder, you need Depth of Cut (dcut), Feed Rate (f), Rotational Frequency (Vrotation) & Spark Out Time (ts). With our tool, you need to enter the respective value for Depth of Cut, Feed Rate, Rotational Frequency & Spark Out Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Machining Time?
In this formula, Machining Time uses Depth of Cut, Feed Rate, Rotational Frequency & Spark Out Time. We can use 2 other way(s) to calculate the same, which is/are as follows -
  • Machining Time = Depth of Cut/(2*Feed Rate*Frequency of Reciprocating Strokes)+Spark Out Time
  • Machining Time = Spark Out Time+Depth of Cut/Feed Speed
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