Machinability Index Solution

STEP 0: Pre-Calculation Summary
Formula Used
Machinability Index of A Material = Cut Velocity*100/Cutting Speed of Free-Cutting Steel
I = Vcut*100/Vs
This formula uses 3 Variables
Variables Used
Machinability Index of A Material - Machinability Index of A Material is used to compare the machinability of different materials by quantifying the relative machinability of a different materials.
Cut Velocity - (Measured in Meter per Second) - The Cut Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).
Cutting Speed of Free-Cutting Steel - (Measured in Meter per Second) - Cutting Speed of Free-Cutting Steel is the speed of cutting used when operating on a standard workpiece made of standard cutting steel.
STEP 1: Convert Input(s) to Base Unit
Cut Velocity: 0.831666667 Meter per Second --> 0.831666667 Meter per Second No Conversion Required
Cutting Speed of Free-Cutting Steel: 0.666667 Meter per Second --> 0.666667 Meter per Second No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
I = Vcut*100/Vs --> 0.831666667*100/0.666667
Evaluating ... ...
I = 124.749937675031
STEP 3: Convert Result to Output's Unit
124.749937675031 --> No Conversion Required
FINAL ANSWER
124.749937675031 124.7499 <-- Machinability Index of A Material
(Calculation completed in 00.004 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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Cutting Velocity Calculators

Cutting Velocity using Taylor's Tool Life and Intercept
​ LaTeX ​ Go Taylor Cutting Velocity = Taylors Intercept or Taylor's Constant/(Tool Life in Cutting Velocity^Taylors Tool Life Exponent in Cutting Velocity)
Resultant Cutting Velocity
​ LaTeX ​ Go Resultant Cutting Velocity = Cutting Velocity/cos((Cutting Speed Angle))
Feed for Sintered-Carbide Tools using Crater Depth
​ LaTeX ​ Go Feed Rate in Cutting Velocity = (Tool Wear Crater Depth-0.06)/0.3
Crater Depth for Sintered-Carbide Tools
​ LaTeX ​ Go Tool Wear Crater Depth = 0.06+0.3*Feed Rate in Cutting Velocity

Machinability Index Formula

​LaTeX ​Go
Machinability Index of A Material = Cut Velocity*100/Cutting Speed of Free-Cutting Steel
I = Vcut*100/Vs

Machinability under different Machining Operation.

The rated machinability may vary for different cutting operations such as turning, milling, forming, etc. In order to find the machinability index, factors like tool material, tool geometry, tool life, and other cutting conditions are fixed except the speed. Then the speed at which the tool cuts the material is found for pre-determined tool life. Then it is compared with standard material.

How to Calculate Machinability Index?

Machinability Index calculator uses Machinability Index of A Material = Cut Velocity*100/Cutting Speed of Free-Cutting Steel to calculate the Machinability Index of A Material, The Machinability Index is defined as the percentage ratio of Cutting Velocity on the material to that used on a Standard Free-Cutting Steel. It is usually calculated for an average speedof Cut spread over a time span of 20 min. Machinability Index of A Material is denoted by I symbol.

How to calculate Machinability Index using this online calculator? To use this online calculator for Machinability Index, enter Cut Velocity (Vcut) & Cutting Speed of Free-Cutting Steel (Vs) and hit the calculate button. Here is how the Machinability Index calculation can be explained with given input values -> 124.75 = 0.831666667*100/0.666667.

FAQ

What is Machinability Index?
The Machinability Index is defined as the percentage ratio of Cutting Velocity on the material to that used on a Standard Free-Cutting Steel. It is usually calculated for an average speedof Cut spread over a time span of 20 min and is represented as I = Vcut*100/Vs or Machinability Index of A Material = Cut Velocity*100/Cutting Speed of Free-Cutting Steel. The Cut Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating) & Cutting Speed of Free-Cutting Steel is the speed of cutting used when operating on a standard workpiece made of standard cutting steel.
How to calculate Machinability Index?
The Machinability Index is defined as the percentage ratio of Cutting Velocity on the material to that used on a Standard Free-Cutting Steel. It is usually calculated for an average speedof Cut spread over a time span of 20 min is calculated using Machinability Index of A Material = Cut Velocity*100/Cutting Speed of Free-Cutting Steel. To calculate Machinability Index, you need Cut Velocity (Vcut) & Cutting Speed of Free-Cutting Steel (Vs). With our tool, you need to enter the respective value for Cut Velocity & Cutting Speed of Free-Cutting Steel and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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