Length of chip tool contact Calculator

✖Chip Thickness is defined as the actual thickness of the chip after cutting.ⓘ Chip Thickness [a_o]			+10% -10%
✖The Material Constant is the intensive property of the materials, defined as the ratio of the length of chip-tool contact to the chip thickness.ⓘ Material Constant [K]			+10% -10%

✖The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.ⓘ Length of chip tool contact [l_f]

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Length of chip tool contact Solution

STEP 0: Pre-Calculation Summary

Formula Used

Length of Chip Tool Contact = Chip Thickness*Material Constant
l_f = a_o*K
This formula uses 3 Variables

Variables Used

Length of Chip Tool Contact - (Measured in Meter) - The Length of Chip Tool Contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact.
Chip Thickness - (Measured in Meter) - Chip Thickness is defined as the actual thickness of the chip after cutting.
Material Constant - The Material Constant is the intensive property of the materials, defined as the ratio of the length of chip-tool contact to the chip thickness.

STEP 1: Convert Input(s) to Base Unit

Chip Thickness: 0.099 Millimeter --> 9.9E-05 Meter (Check conversion here)
Material Constant: 12.5 --> No Conversion Required

STEP 2: Evaluate Formula

Substituting Input Values in Formula

l_f = a_o*K --> 9.9E-05*12.5

Evaluating ... ...

l_f = 0.0012375

STEP 3: Convert Result to Output's Unit

0.0012375 Meter -->1.2375 Millimeter (Check conversion here)

FINAL ANSWER

1.2375 Millimeter <-- Length of Chip Tool Contact

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Anshika Arya

National Institute Of Technology (NIT), Hamirpur

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< Chip Control Calculators

Metal Removal Rate given Specific Cutting Energy

LaTeX Go Metal Removal Rate = Rate of Energy Consumption during Machining/Specific Cutting Energy in Machining

Undeformed Chip Thickness using Length of Shear Plane of Chip

LaTeX Go Undeformed Chip Thickness = Length of Shear Plane*sin(Shear Angle)

Length of Shear Plane of Chip

LaTeX Go Length of Shear Plane = Undeformed Chip Thickness/sin(Shear Angle)

Cross Sectional Area of Uncut chip using Specific Cutting energy in Machining

LaTeX Go Cross Sectional Area of Uncut Chip = Cutting Force/Specific Cutting Energy in Machining

Length of chip tool contact Formula

LaTeX Go

Length of Chip Tool Contact = Chip Thickness*Material Constant
l_f = a_o*K

Why should chips be broken up?

Bad chip breaking also affects productivity. Long chips take up more room in the hopper, which requires it to be emptied more often, but it's not as full in terms of the weight of chips. When combined with the time lost due to stopping the machine and removing chips, productivity is reduced and per-part costs are higher.

How to Calculate Length of chip tool contact?

Length of chip tool contact calculator uses Length of Chip Tool Contact = Chip Thickness*Material Constant to calculate the Length of Chip Tool Contact, The Length of chip tool contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact. Length of Chip Tool Contact is denoted by l_f symbol.

How to calculate Length of chip tool contact using this online calculator? To use this online calculator for Length of chip tool contact, enter Chip Thickness (a_o) & Material Constant (K) and hit the calculate button. Here is how the Length of chip tool contact calculation can be explained with given input values -> 118.8 = 9.9E-05*12.5.

FAQ

What is Length of chip tool contact?

The Length of chip tool contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact and is represented as l_f = a_o*K or Length of Chip Tool Contact = Chip Thickness*Material Constant. Chip Thickness is defined as the actual thickness of the chip after cutting & The Material Constant is the intensive property of the materials, defined as the ratio of the length of chip-tool contact to the chip thickness.

How to calculate Length of chip tool contact?

The Length of chip tool contact is the distance over which a continuous chip flows over the tool rake face while maintaining contact is calculated using Length of Chip Tool Contact = Chip Thickness*Material Constant. To calculate Length of chip tool contact, you need Chip Thickness (a_o) & Material Constant (K). With our tool, you need to enter the respective value for Chip Thickness & Material Constant and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Length of Chip Tool Contact?

In this formula, Length of Chip Tool Contact uses Chip Thickness & Material Constant. We can use 2 other way(s) to calculate the same, which is/are as follows -

Length of Chip Tool Contact = Chip Breaker Distance-sqrt((Radius of Chip Curvature*2*Chip Breaker Height)-(Chip Breaker Height^2))
Length of Chip Tool Contact = Chip Breaker Distance-(Radius of Chip Curvature/cot(Chip Breaker Wedge Angle/(2)))-(Chip Breaker Height*cot(Chip Breaker Wedge Angle))

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