Ironing Force after Drawing Solution

STEP 0: Pre-Calculation Summary
Formula Used
Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing)
F = pi*d1*tf*Savg*ln(t0/tf)
This formula uses 1 Constants, 1 Functions, 5 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Functions Used
ln - The natural logarithm, also known as the logarithm to the base e, is the inverse function of the natural exponential function., ln(Number)
Variables Used
Ironing Force - (Measured in Newton) - Ironing Force is defined as the force exerted on a material during a metal working process known as ironing, typically used in the production of cans or containers, to thin and elongate the material.
Mean Shell Diameter after Ironing - (Measured in Meter) - Mean Shell Diameter after Ironing is the average diameter of the formed metal part after it has undergone shaping processes like ironing.
Shell Thickness after Ironing - (Measured in Meter) - Shell Thickness after Ironing is the final thickness of the metal shell or cup after it has undergone the ironing process.
Average Tensile Strength Before & After Ironing - (Measured in Pascal) - Average Tensile Strength Before & After Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation.
Shell Thickness before Ironing - (Measured in Meter) - Shell Thickness before Ironing is defined as initial thickness of the metal shell or wall of a cylindrical workpiece before it undergoes the ironing process.
STEP 1: Convert Input(s) to Base Unit
Mean Shell Diameter after Ironing: 2.5 Millimeter --> 0.0025 Meter (Check conversion ​here)
Shell Thickness after Ironing: 13 Millimeter --> 0.013 Meter (Check conversion ​here)
Average Tensile Strength Before & After Ironing: 0.181886 Newton per Square Millimeter --> 181886 Pascal (Check conversion ​here)
Shell Thickness before Ironing: 20.01 Millimeter --> 0.02001 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
F = pi*d1*tf*Savg*ln(t0/tf) --> pi*0.0025*0.013*181886*ln(0.02001/0.013)
Evaluating ... ...
F = 8.00930136786593
STEP 3: Convert Result to Output's Unit
8.00930136786593 Newton --> No Conversion Required
FINAL ANSWER
8.00930136786593 8.009301 Newton <-- Ironing Force
(Calculation completed in 00.004 seconds)

Credits

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Created by Rajat Vishwakarma
University Institute of Technology RGPV (UIT - RGPV), Bhopal
Rajat Vishwakarma has created this Calculator and 400+ more calculators!
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Verified by Anshika Arya
National Institute Of Technology (NIT), Hamirpur
Anshika Arya has verified this Calculator and 2500+ more calculators!

Ironing Operation Calculators

Thickness of Shell before Ironing
​ LaTeX ​ Go Shell Thickness before Ironing = Shell Thickness after Ironing*exp(Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing))
Average of Tensile Strength before and after Ironing
​ LaTeX ​ Go Average Tensile Strength Before & After Ironing = Ironing Force/(pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing))
Mean Diameter of Shell after Ironing
​ LaTeX ​ Go Mean Shell Diameter after Ironing = Ironing Force/(pi*Average Tensile Strength Before & After Ironing*Shell Thickness after Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing))
Ironing Force after Drawing
​ LaTeX ​ Go Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing)

Ironing Force after Drawing Formula

​LaTeX ​Go
Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing)
F = pi*d1*tf*Savg*ln(t0/tf)

What is ironing?

Ironing Force after drawing is the force used to reduce the wall thickness of the cup after drawing. In ironing, the objective is only to reduce the wall thickness of the cup, and hence no blank holding is required because the punch is fitted closely inside the cup.

How to Calculate Ironing Force after Drawing?

Ironing Force after Drawing calculator uses Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing) to calculate the Ironing Force, Ironing Force after Drawing is the force used to reduce the wall thickness of the cup after drawing. Ironing Force is denoted by F symbol.

How to calculate Ironing Force after Drawing using this online calculator? To use this online calculator for Ironing Force after Drawing, enter Mean Shell Diameter after Ironing (d1), Shell Thickness after Ironing (tf), Average Tensile Strength Before & After Ironing (Savg) & Shell Thickness before Ironing (t0) and hit the calculate button. Here is how the Ironing Force after Drawing calculation can be explained with given input values -> 8.009301 = pi*0.0025*0.013*181886*ln(0.02001/0.013).

FAQ

What is Ironing Force after Drawing?
Ironing Force after Drawing is the force used to reduce the wall thickness of the cup after drawing and is represented as F = pi*d1*tf*Savg*ln(t0/tf) or Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing). Mean Shell Diameter after Ironing is the average diameter of the formed metal part after it has undergone shaping processes like ironing, Shell Thickness after Ironing is the final thickness of the metal shell or cup after it has undergone the ironing process, Average Tensile Strength Before & After Ironing refers to the average amount of tensile force that a material can withstand per unit area before breaking or undergoing permanent deformation & Shell Thickness before Ironing is defined as initial thickness of the metal shell or wall of a cylindrical workpiece before it undergoes the ironing process.
How to calculate Ironing Force after Drawing?
Ironing Force after Drawing is the force used to reduce the wall thickness of the cup after drawing is calculated using Ironing Force = pi*Mean Shell Diameter after Ironing*Shell Thickness after Ironing*Average Tensile Strength Before & After Ironing*ln(Shell Thickness before Ironing/Shell Thickness after Ironing). To calculate Ironing Force after Drawing, you need Mean Shell Diameter after Ironing (d1), Shell Thickness after Ironing (tf), Average Tensile Strength Before & After Ironing (Savg) & Shell Thickness before Ironing (t0). With our tool, you need to enter the respective value for Mean Shell Diameter after Ironing, Shell Thickness after Ironing, Average Tensile Strength Before & After Ironing & Shell Thickness before Ironing and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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