Increase in Wear-Land Width given Rate of Increase of Wear-Land Width Solution

STEP 0: Pre-Calculation Summary
Formula Used
Increase in Wear Land Width Per Component = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life
Lw = tm*Vratio*Tref*((Vref/V)^(1/n))/T
This formula uses 8 Variables
Variables Used
Increase in Wear Land Width Per Component - (Measured in Meter) - Increase in Wear Land Width per Component is the increase in the width of the region where wear occurs in a tool.
Machining Time - (Measured in Second) - Machining Time is the time when a machine is actually processing something, generally, machining time is the term used when there is a removal of unwanted material.
Rate of Increase of Wear Land Width - (Measured in Meter per Second) - Rate of Increase of Wear Land Width is the increase in the width of the region where wear occurs in a tool per unit time.
Reference Tool Life - (Measured in Second) - Reference Tool Life is the tool Life of the tool obtained in the reference machining condition.
Reference Cutting Velocity - (Measured in Meter per Second) - Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference machining Condition.
Cutting Velocity - (Measured in Meter per Second) - The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece(whichever is rotating).
Taylor's Tool Life Exponent - Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of tool wear.
Tool Life - (Measured in Second) - Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
STEP 1: Convert Input(s) to Base Unit
Machining Time: 0.75 Minute --> 45 Second (Check conversion ​here)
Rate of Increase of Wear Land Width: 0.16 Millimeter per Minute --> 2.66666666666667E-06 Meter per Second (Check conversion ​here)
Reference Tool Life: 5 Minute --> 300 Second (Check conversion ​here)
Reference Cutting Velocity: 5000 Millimeter per Minute --> 0.0833333333333333 Meter per Second (Check conversion ​here)
Cutting Velocity: 8000 Millimeter per Minute --> 0.133333333333333 Meter per Second (Check conversion ​here)
Taylor's Tool Life Exponent: 0.5 --> No Conversion Required
Tool Life: 75 Minute --> 4500 Second (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Lw = tm*Vratio*Tref*((Vref/V)^(1/n))/T --> 45*2.66666666666667E-06*300*((0.0833333333333333/0.133333333333333)^(1/0.5))/4500
Evaluating ... ...
Lw = 3.12500000000002E-06
STEP 3: Convert Result to Output's Unit
3.12500000000002E-06 Meter -->0.00312500000000002 Millimeter (Check conversion ​here)
FINAL ANSWER
0.00312500000000002 0.003125 Millimeter <-- Increase in Wear Land Width Per Component
(Calculation completed in 00.004 seconds)

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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Wear Land Calculators

Maximum Wear-Land Width given Rate of Increase of Wear-Land Width
​ LaTeX ​ Go Maximum Wear Land Width = Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))
Machining Time given Maximum Wear-Land Width
​ LaTeX ​ Go Machining Time = Increase in Wear Land Width Per Component*Tool Life/Maximum Wear Land Width
Increase in Wear-Land Width per Component
​ LaTeX ​ Go Increase in Wear Land Width Per Component = Maximum Wear Land Width*Machining Time/Tool Life
Maximum Wear-Land Width
​ LaTeX ​ Go Maximum Wear Land Width = Increase in Wear Land Width Per Component*Tool Life/Machining Time

Increase in Wear-Land Width given Rate of Increase of Wear-Land Width Formula

​LaTeX ​Go
Increase in Wear Land Width Per Component = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life
Lw = tm*Vratio*Tref*((Vref/V)^(1/n))/T

What causes flank wear?

Flank Wear is most commonly caused due to abrasive wear of the cutting edge against the machined surface. Flank Wear generally occurs when the speed of cutting is very high. It causes many losses but one of the most concerning is the increased roughness of the surface of the final product.

How to Calculate Increase in Wear-Land Width given Rate of Increase of Wear-Land Width?

Increase in Wear-Land Width given Rate of Increase of Wear-Land Width calculator uses Increase in Wear Land Width Per Component = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life to calculate the Increase in Wear Land Width Per Component, The Increase in Wear-Land Width given Rate of Increase of Wear-Land Width is a method to determine the increase in the width of the region where wear occurs in a tool with the machining of every new component when the Rate of Increase of Wear-Land Width is limited. Increase in Wear Land Width Per Component is denoted by Lw symbol.

How to calculate Increase in Wear-Land Width given Rate of Increase of Wear-Land Width using this online calculator? To use this online calculator for Increase in Wear-Land Width given Rate of Increase of Wear-Land Width, enter Machining Time (tm), Rate of Increase of Wear Land Width (Vratio), Reference Tool Life (Tref), Reference Cutting Velocity (Vref), Cutting Velocity (V), Taylor's Tool Life Exponent (n) & Tool Life (T) and hit the calculate button. Here is how the Increase in Wear-Land Width given Rate of Increase of Wear-Land Width calculation can be explained with given input values -> 3.125 = 45*2.66666666666667E-06*300*((0.0833333333333333/0.133333333333333)^(1/0.5))/4500.

FAQ

What is Increase in Wear-Land Width given Rate of Increase of Wear-Land Width?
The Increase in Wear-Land Width given Rate of Increase of Wear-Land Width is a method to determine the increase in the width of the region where wear occurs in a tool with the machining of every new component when the Rate of Increase of Wear-Land Width is limited and is represented as Lw = tm*Vratio*Tref*((Vref/V)^(1/n))/T or Increase in Wear Land Width Per Component = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life. Machining Time is the time when a machine is actually processing something, generally, machining time is the term used when there is a removal of unwanted material, Rate of Increase of Wear Land Width is the increase in the width of the region where wear occurs in a tool per unit time, Reference Tool Life is the tool Life of the tool obtained in the reference machining condition, Reference Cutting Velocity is the Cutting Velocity of the tool used in the reference machining Condition, The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece(whichever is rotating), Taylor's Tool Life Exponent is an experimental exponent that helps in quantifying the rate of tool wear & Tool Life is the period of time for which the cutting edge, affected by the cutting procedure, retains its cutting capacity between sharpening operations.
How to calculate Increase in Wear-Land Width given Rate of Increase of Wear-Land Width?
The Increase in Wear-Land Width given Rate of Increase of Wear-Land Width is a method to determine the increase in the width of the region where wear occurs in a tool with the machining of every new component when the Rate of Increase of Wear-Land Width is limited is calculated using Increase in Wear Land Width Per Component = Machining Time*Rate of Increase of Wear Land Width*Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life. To calculate Increase in Wear-Land Width given Rate of Increase of Wear-Land Width, you need Machining Time (tm), Rate of Increase of Wear Land Width (Vratio), Reference Tool Life (Tref), Reference Cutting Velocity (Vref), Cutting Velocity (V), Taylor's Tool Life Exponent (n) & Tool Life (T). With our tool, you need to enter the respective value for Machining Time, Rate of Increase of Wear Land Width, Reference Tool Life, Reference Cutting Velocity, Cutting Velocity, Taylor's Tool Life Exponent & Tool Life and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
How many ways are there to calculate Increase in Wear Land Width Per Component?
In this formula, Increase in Wear Land Width Per Component uses Machining Time, Rate of Increase of Wear Land Width, Reference Tool Life, Reference Cutting Velocity, Cutting Velocity, Taylor's Tool Life Exponent & Tool Life. We can use 1 other way(s) to calculate the same, which is/are as follows -
  • Increase in Wear Land Width Per Component = Maximum Wear Land Width*Machining Time/Tool Life
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