Gap Resistance between Work and Tool Calculator

✖Specific Resistance of The Electrolyte is the measure of how strongly it opposes the flow of current through them.ⓘ Specific Resistance of The Electrolyte [r_e]			+10% -10%
✖The Gap between Tool and Work Surface is the stretch of the distance between tool and work Surface during Electrochemical Machining.ⓘ Gap Between Tool And Work Surface [h]			+10% -10%
✖The Cross Sectional Area of Gap is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece.ⓘ Cross Sectional Area of Gap [A_g]			+10% -10%

✖Resistance of Gap Between Work And Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.ⓘ Gap Resistance between Work and Tool [R]

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Gap Resistance between Work and Tool Solution

STEP 0: Pre-Calculation Summary

Formula Used

Resistance of Gap Between Work And Tool = (Specific Resistance of The Electrolyte*Gap Between Tool And Work Surface)/Cross Sectional Area of Gap
R = (r_e*h)/A_g
This formula uses 4 Variables

Variables Used

Resistance of Gap Between Work And Tool - (Measured in Ohm) - Resistance of Gap Between Work And Tool, often referred to as the "gap" in machining processes, depends on various factors such as the material being machined, the tool material and geometry.
Specific Resistance of The Electrolyte - (Measured in Ohm Meter) - Specific Resistance of The Electrolyte is the measure of how strongly it opposes the flow of current through them.
Gap Between Tool And Work Surface - (Measured in Meter) - The Gap between Tool and Work Surface is the stretch of the distance between tool and work Surface during Electrochemical Machining.
Cross Sectional Area of Gap - (Measured in Square Meter) - The Cross Sectional Area of Gap is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece.

STEP 1: Convert Input(s) to Base Unit

Specific Resistance of The Electrolyte: 3 Ohm Centimeter --> 0.03 Ohm Meter (Check conversion here)
Gap Between Tool And Work Surface: 0.25 Millimeter --> 0.00025 Meter (Check conversion here)
Cross Sectional Area of Gap: 6.25 Square Centimeter --> 0.000625 Square Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

R = (r_e*h)/A_g --> (0.03*0.00025)/0.000625

Evaluating ... ...

R = 0.012

STEP 3: Convert Result to Output's Unit

0.012 Ohm --> No Conversion Required

FINAL ANSWER

0.012 Ohm <-- Resistance of Gap Between Work And Tool

(Calculation completed in 00.020 seconds)

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Created by Rajat Vishwakarma

University Institute of Technology RGPV (UIT - RGPV), Bhopal

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Verified by Parul Keshav

National Institute of Technology (NIT), Srinagar

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< Gap Resistance Calculators

Density of Work Material given Gap between Tool and Work Surface

LaTeX Go Work Piece Density = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Feed Speed*Gap Between Tool And Work Surface)

Gap between Tool and Work Surface

LaTeX Go Gap Between Tool And Work Surface = Current Efficiency in Decimal*Supply Voltage*Electrochemical Equivalent/(Specific Resistance of The Electrolyte*Work Piece Density*Feed Speed)

Specific Resistivity of Electrolyte given Supply Current

LaTeX Go Specific Resistance of The Electrolyte = Area of Penetration*Supply Voltage/(Gap Between Tool And Work Surface*Electric Current)

Gap between Tool and Work Surface given Supply Current

LaTeX Go Gap Between Tool And Work Surface = Area of Penetration*Supply Voltage/(Specific Resistance of The Electrolyte*Electric Current)

Gap Resistance between Work and Tool Formula

LaTeX Go

Resistance of Gap Between Work And Tool = (Specific Resistance of The Electrolyte*Gap Between Tool And Work Surface)/Cross Sectional Area of Gap
R = (r_e*h)/A_g

What is Faraday's I law of electrolysis ?

The first law of Faraday’s electrolysis states that the chemical change produced during electrolysis is proportional to the current passed and the electrochemical equivalence of the anode material.

How to Calculate Gap Resistance between Work and Tool?

Gap Resistance between Work and Tool calculator uses Resistance of Gap Between Work And Tool = (Specific Resistance of The Electrolyte*Gap Between Tool And Work Surface)/Cross Sectional Area of Gap to calculate the Resistance of Gap Between Work And Tool, Gap Resistance between Work and Tool formula is defined as the resistance offered by the gap between tool and workpiece during ECM. Resistance of Gap Between Work And Tool is denoted by R symbol.

How to calculate Gap Resistance between Work and Tool using this online calculator? To use this online calculator for Gap Resistance between Work and Tool, enter Specific Resistance of The Electrolyte (r_e), Gap Between Tool And Work Surface (h) & Cross Sectional Area of Gap (A_g) and hit the calculate button. Here is how the Gap Resistance between Work and Tool calculation can be explained with given input values -> 0.012 = (0.03*0.00025)/0.000625.

FAQ

What is Gap Resistance between Work and Tool?

Gap Resistance between Work and Tool formula is defined as the resistance offered by the gap between tool and workpiece during ECM and is represented as R = (r_e*h)/A_g or Resistance of Gap Between Work And Tool = (Specific Resistance of The Electrolyte*Gap Between Tool And Work Surface)/Cross Sectional Area of Gap. Specific Resistance of The Electrolyte is the measure of how strongly it opposes the flow of current through them, The Gap between Tool and Work Surface is the stretch of the distance between tool and work Surface during Electrochemical Machining & The Cross Sectional Area of Gap is defined as the cross-sectional area of the equilibrium gap which is required to maintain the desired electrolytic effect between tool and workpiece.

How to calculate Gap Resistance between Work and Tool?

Gap Resistance between Work and Tool formula is defined as the resistance offered by the gap between tool and workpiece during ECM is calculated using Resistance of Gap Between Work And Tool = (Specific Resistance of The Electrolyte*Gap Between Tool And Work Surface)/Cross Sectional Area of Gap. To calculate Gap Resistance between Work and Tool, you need Specific Resistance of The Electrolyte (r_e), Gap Between Tool And Work Surface (h) & Cross Sectional Area of Gap (A_g). With our tool, you need to enter the respective value for Specific Resistance of The Electrolyte, Gap Between Tool And Work Surface & Cross Sectional Area of Gap and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Resistance of Gap Between Work And Tool?

In this formula, Resistance of Gap Between Work And Tool uses Specific Resistance of The Electrolyte, Gap Between Tool And Work Surface & Cross Sectional Area of Gap. We can use 1 other way(s) to calculate the same, which is/are as follows -

Resistance of Gap Between Work And Tool = (Volume Flow Rate*Density of Electrolyte*Specific Heat Capacity of Electrolyte*(Boiling Point of Electrolyte-Ambient Air Temperature))/Electric Current^2

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