Force required to remove Chip and Acting on Tool Face Solution

STEP 0: Pre-Calculation Summary
Formula Used
Force required to Remove Chip = Resultant Cutting Force-Plowing Force
Fr = Frc-Fp
This formula uses 3 Variables
Variables Used
Force required to Remove Chip - (Measured in Newton) - The Force required to Remove Chip is the amount of force required to remove the chip from the surface of the metal.
Resultant Cutting Force - (Measured in Newton) - Resultant Cutting Force is the total force in the direction of cutting, the same direction as the cutting speed.
Plowing Force - (Measured in Newton) - The Plowing Force is the force required to overcome this deformation that does not contribute to the chip removal and hence is commonly named plowing force.
STEP 1: Convert Input(s) to Base Unit
Resultant Cutting Force: 647.55 Newton --> 647.55 Newton No Conversion Required
Plowing Force: 147.55 Newton --> 147.55 Newton No Conversion Required
STEP 2: Evaluate Formula
Substituting Input Values in Formula
Fr = Frc-Fp --> 647.55-147.55
Evaluating ... ...
Fr = 500
STEP 3: Convert Result to Output's Unit
500 Newton --> No Conversion Required
FINAL ANSWER
500 Newton <-- Force required to Remove Chip
(Calculation completed in 00.008 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Kethavath Srinath
Osmania University (OU), Hyderabad
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Cutting Force and Surface Roughness Calculators

Cutting Force given Specific Cutting Energy in Machining
​ LaTeX ​ Go Cutting Force = Specific Cutting Energy in Machining*Cross Sectional Area of Uncut Chip
Cutting Force given Rate of Energy Consumption during Machining
​ LaTeX ​ Go Cutting Force = Rate of Energy Consumption during Machining/Cutting Speed
Resultant Cutting Force using Force required to remove Chip
​ LaTeX ​ Go Resultant Cutting Force = Force required to Remove Chip+Plowing Force
Force required to remove Chip and Acting on Tool Face
​ LaTeX ​ Go Force required to Remove Chip = Resultant Cutting Force-Plowing Force

Force required to remove Chip and Acting on Tool Face Formula

​LaTeX ​Go
Force required to Remove Chip = Resultant Cutting Force-Plowing Force
Fr = Frc-Fp

What is Plowing Force?

Plowing force is a parasitic force induced by the blunt cutting edge and the contact at flank face. Investigation on the ploughing force is necessary for the cutting mechanism understanding, the tool wear monitoring, and the tool sharpness evaluation. In this paper, a new comparison method to determine the ploughing force is developed by considering the cutting edge radius. This method is verified in the FEM simulation. Cutting experiments are performed to investigate the ploughing force in microcutting. Not only the cutting edge radius but also the uncut chip thickness is found to have great effects on the ploughing force. The nonlinear increase of the total specific cutting energy is also attributed to the plowing force.

How to Calculate Force required to remove Chip and Acting on Tool Face?

Force required to remove Chip and Acting on Tool Face calculator uses Force required to Remove Chip = Resultant Cutting Force-Plowing Force to calculate the Force required to Remove Chip, The Force required to remove Chip and Acting on Tool Face is the amount of force required to remove the chip from the surface of the metal. Force required to Remove Chip is denoted by Fr symbol.

How to calculate Force required to remove Chip and Acting on Tool Face using this online calculator? To use this online calculator for Force required to remove Chip and Acting on Tool Face, enter Resultant Cutting Force (Frc) & Plowing Force (Fp) and hit the calculate button. Here is how the Force required to remove Chip and Acting on Tool Face calculation can be explained with given input values -> 500 = 647.55-147.55.

FAQ

What is Force required to remove Chip and Acting on Tool Face?
The Force required to remove Chip and Acting on Tool Face is the amount of force required to remove the chip from the surface of the metal and is represented as Fr = Frc-Fp or Force required to Remove Chip = Resultant Cutting Force-Plowing Force. Resultant Cutting Force is the total force in the direction of cutting, the same direction as the cutting speed & The Plowing Force is the force required to overcome this deformation that does not contribute to the chip removal and hence is commonly named plowing force.
How to calculate Force required to remove Chip and Acting on Tool Face?
The Force required to remove Chip and Acting on Tool Face is the amount of force required to remove the chip from the surface of the metal is calculated using Force required to Remove Chip = Resultant Cutting Force-Plowing Force. To calculate Force required to remove Chip and Acting on Tool Face, you need Resultant Cutting Force (Frc) & Plowing Force (Fp). With our tool, you need to enter the respective value for Resultant Cutting Force & Plowing Force and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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