Feed speed given Metal removal rate Calculator

✖Metal removal rate in grinding (MRR) is the amount of volume removed from material in a specified time frame (usually per minute) when performing different machining operations.ⓘ Metal Removal Rate in Grinding [Z_w]			+10% -10%
✖The Diameter of Workpiece is the initial diameter of the workpiece before machining is done. This would be the diameter of the raw material stock that gets fed into the machine for processing.ⓘ Diameter of Workpiece [d_w]			+10% -10%
✖Width of grinding path is defined as the width of cut in the axial direction of grinding wheel, also known as back engagement. It's purpose to apply consistent pressure to the grinding wheel.ⓘ Width of Grinding Path [a_p]			+10% -10%

✖Feed Speed is the distance a cutting tool travels during one spindle revolution. It determines the rate at which the cutting tool advances against the workpiece during the machining process.ⓘ Feed speed given Metal removal rate [V_f]

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Feed speed given Metal removal rate Solution

STEP 0: Pre-Calculation Summary

Formula Used

Feed Speed = Metal Removal Rate in Grinding/(pi*Diameter of Workpiece*Width of Grinding Path)
V_f = Z_w/(pi*d_w*a_p)
This formula uses 1 Constants, 4 Variables

Constants Used

pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288

Variables Used

Feed Speed - (Measured in Meter per Second) - Feed Speed is the distance a cutting tool travels during one spindle revolution. It determines the rate at which the cutting tool advances against the workpiece during the machining process.
Metal Removal Rate in Grinding - (Measured in Cubic Meter per Second) - Metal removal rate in grinding (MRR) is the amount of volume removed from material in a specified time frame (usually per minute) when performing different machining operations.
Diameter of Workpiece - (Measured in Meter) - The Diameter of Workpiece is the initial diameter of the workpiece before machining is done. This would be the diameter of the raw material stock that gets fed into the machine for processing.
Width of Grinding Path - (Measured in Meter) - Width of grinding path is defined as the width of cut in the axial direction of grinding wheel, also known as back engagement. It's purpose to apply consistent pressure to the grinding wheel.

STEP 1: Convert Input(s) to Base Unit

Metal Removal Rate in Grinding: 0.16 Cubic Meter per Second --> 0.16 Cubic Meter per Second No Conversion Required
Diameter of Workpiece: 227.4 Millimeter --> 0.2274 Meter (Check conversion here)
Width of Grinding Path: 1100 Millimeter --> 1.1 Meter (Check conversion here)

STEP 2: Evaluate Formula

Substituting Input Values in Formula

V_f = Z_w/(pi*d_w*a_p) --> 0.16/(pi*0.2274*1.1)

Evaluating ... ...

V_f = 0.203604308744729

STEP 3: Convert Result to Output's Unit

0.203604308744729 Meter per Second -->203.604308744729 Millimeter per Second (Check conversion here)

FINAL ANSWER

203.604308744729 ≈ 203.6043 Millimeter per Second <-- Feed Speed

(Calculation completed in 00.004 seconds)

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Created by Parul Keshav

National Institute of Technology (NIT), Srinagar

Parul Keshav has created this Calculator and 300+ more calculators!

Verified by Kumar Siddhant

Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur

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< Removal Parameters Calculators

Metal removal rate given workpiece removal parameter

LaTeX Go Material Removal Rate During Grinding = (Thrust Force-Threshold Thrust Force)*Workpiece Removal Parameter

Workpiece removal parameter given metal removal rate

LaTeX Go Workpiece Removal Parameter = Material Removal Rate During Grinding/(Thrust Force-Threshold Thrust Force)

Threshold thrust force given workpiece removal parameter

LaTeX Go Threshold Thrust Force = Thrust Force-Material Removal Rate During Grinding/Workpiece Removal Parameter

Thrust force given workpiece removal parameter

LaTeX Go Thrust Force = Material Removal Rate During Grinding/Workpiece Removal Parameter+Threshold Thrust Force

Feed speed given Metal removal rate Formula

LaTeX Go

Feed Speed = Metal Removal Rate in Grinding/(pi*Diameter of Workpiece*Width of Grinding Path)
V_f = Z_w/(pi*d_w*a_p)

How can we reduce feed speed in grinding operation?

There are several ways to reduce feed speed. Some of them are- 1. Adjusting Table Speed: Most grinding machines have a variable table speed control. Lowering this setting directly reduces the rate at which the workpiece traverses across the grinding wheel, effectively reducing the feed speed. 2. Downfeed Adjustments: Some machines allow independent control of downfeed, which is the depth the grinding wheel moves into the workpiece with each pass. Reducing the downfeed value removes less material per pass, essentially lowering the feed rate for finer work.

How to Calculate Feed speed given Metal removal rate?

Feed speed given Metal removal rate calculator uses Feed Speed = Metal Removal Rate in Grinding/(pi*Diameter of Workpiece*Width of Grinding Path) to calculate the Feed Speed, Feed speed given Metal removal rate calculates the rate at which the grinding wheel or abrasive tool advances against the workpiece, that is being ground When we know the MRR is constant during the operation. It's essentially the speed at which the material is removed from the workpiece surface by the abrasive action of the grinding wheel. Feed speed plays a crucial role in overall efficiency in grinding. Feed Speed is denoted by V_f symbol.

How to calculate Feed speed given Metal removal rate using this online calculator? To use this online calculator for Feed speed given Metal removal rate, enter Metal Removal Rate in Grinding (Z_w), Diameter of Workpiece (d_w) & Width of Grinding Path (a_p) and hit the calculate button. Here is how the Feed speed given Metal removal rate calculation can be explained with given input values -> 203604.3 = 0.16/(pi*0.2274*1.1).

FAQ

What is Feed speed given Metal removal rate?

Feed speed given Metal removal rate calculates the rate at which the grinding wheel or abrasive tool advances against the workpiece, that is being ground When we know the MRR is constant during the operation. It's essentially the speed at which the material is removed from the workpiece surface by the abrasive action of the grinding wheel. Feed speed plays a crucial role in overall efficiency in grinding and is represented as V_f = Z_w/(pi*d_w*a_p) or Feed Speed = Metal Removal Rate in Grinding/(pi*Diameter of Workpiece*Width of Grinding Path). Metal removal rate in grinding (MRR) is the amount of volume removed from material in a specified time frame (usually per minute) when performing different machining operations, The Diameter of Workpiece is the initial diameter of the workpiece before machining is done. This would be the diameter of the raw material stock that gets fed into the machine for processing & Width of grinding path is defined as the width of cut in the axial direction of grinding wheel, also known as back engagement. It's purpose to apply consistent pressure to the grinding wheel.

How to calculate Feed speed given Metal removal rate?

Feed speed given Metal removal rate calculates the rate at which the grinding wheel or abrasive tool advances against the workpiece, that is being ground When we know the MRR is constant during the operation. It's essentially the speed at which the material is removed from the workpiece surface by the abrasive action of the grinding wheel. Feed speed plays a crucial role in overall efficiency in grinding is calculated using Feed Speed = Metal Removal Rate in Grinding/(pi*Diameter of Workpiece*Width of Grinding Path). To calculate Feed speed given Metal removal rate, you need Metal Removal Rate in Grinding (Z_w), Diameter of Workpiece (d_w) & Width of Grinding Path (a_p). With our tool, you need to enter the respective value for Metal Removal Rate in Grinding, Diameter of Workpiece & Width of Grinding Path and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.

How many ways are there to calculate Feed Speed?

In this formula, Feed Speed uses Metal Removal Rate in Grinding, Diameter of Workpiece & Width of Grinding Path. We can use 1 other way(s) to calculate the same, which is/are as follows -

Feed Speed = Machine Infeed Speed/(1+(Wheel Removal Parameter*Diameter of Workpiece)/(Workpiece Removal Parameter*Diameter of Grinding Tool Wheel))

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