Feed given Instantaneous Cutting Speed Solution

STEP 0: Pre-Calculation Summary
Formula Used
Feed = (Outer Radius of Workpiece-(Cutting Velocity/(2*pi*Rotational Frequency of Spindle)))/(Rotational Frequency of Spindle*Process Time)
f = (Ro-(V/(2*pi*ωs)))/(ωs*t)
This formula uses 1 Constants, 5 Variables
Constants Used
pi - Archimedes' constant Value Taken As 3.14159265358979323846264338327950288
Variables Used
Feed - (Measured in Meter) - The Feed is the distance the cutting tool advances along the length of the work for every revolution of the spindle.
Outer Radius of Workpiece - (Measured in Meter) - Outer Radius of Workpiece is the distance from the center of rotation to the outermost surface of the workpiece being machined.
Cutting Velocity - (Measured in Meter per Second) - The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating).
Rotational Frequency of Spindle - (Measured in Hertz) - Rotational Frequency of Spindle is the speed at which the spindle of a machine tool rotates during machining operations. It is typically measured in revolutions per minute.
Process Time - (Measured in Second) - Process Time refers to the duration it takes to complete a specific operation or set of operations involved in the manufacturing process.
STEP 1: Convert Input(s) to Base Unit
Outer Radius of Workpiece: 1000 Millimeter --> 1 Meter (Check conversion ​here)
Cutting Velocity: 8000 Millimeter per Minute --> 0.133333333333333 Meter per Second (Check conversion ​here)
Rotational Frequency of Spindle: 600 Revolution per Minute --> 10 Hertz (Check conversion ​here)
Process Time: 5.5282 Minute --> 331.692 Second (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
f = (Ro-(V/(2*pi*ωs)))/(ωs*t) --> (1-(0.133333333333333/(2*pi*10)))/(10*331.692)
Evaluating ... ...
f = 0.000300844739726043
STEP 3: Convert Result to Output's Unit
0.000300844739726043 Meter -->0.300844739726043 Millimeter (Check conversion ​here)
FINAL ANSWER
0.300844739726043 0.300845 Millimeter <-- Feed
(Calculation completed in 00.008 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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National Institute of Technology (NIT), Srinagar
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21 Cutting Speed Calculators

Reference Tool Life given Optimum Spindle Speed
​ Go Reference Tool Life = ((Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece/Reference Cutting Velocity Spindle Speed)^(1/Taylor's Tool Life Exponent)*(1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)))/((1+Taylor's Tool Life Exponent)*Cost of a Tool*(1-Workpiece Radius Ratio))
Optimum Spindle Speed
​ Go Rotational Frequency of Spindle = (Reference Cutting Velocity Spindle Speed/(2*pi*Outer Radius of Workpiece))*(((1+Taylor's Tool Life Exponent)*Cost of a Tool*Reference Tool Life*(1-Workpiece Radius Ratio))/((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent))))^Taylor's Tool Life Exponent
Reference Cutting Velocity given Optimum Spindle Speed
​ Go Reference Cutting Velocity Spindle Speed = Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece*(((1-Taylor's Tool Life Exponent)*(Cost of a Tool*Time to Change One Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent)))/((1+Taylor's Tool Life Exponent)*Cost of a Tool*Reference Tool Life*(1-Workpiece Radius Ratio)))^Taylor's Tool Life Exponent
Machining and Operating Rate given Optimum Spindle Speed
​ Go Machining and Operating Rate Spindle Speed = (Cost of a Tool/((Reference Cutting Velocity/(2*pi*Outer Radius of Workpiece*Rotational Frequency of Spindle))^(1/Taylor's Tool Life Exponent)*((1+Taylor's Tool Life Exponent)/(1-Taylor's Tool Life Exponent))*((1-Workpiece Radius Ratio)/(1-Workpiece Radius Ratio^((Taylor's Tool Life Exponent+1)/Taylor's Tool Life Exponent)))*Reference Tool Life)-Time to Change One Tool)
Tool Changing Time given Optimum Spindle Speed
​ Go Time to Change One Tool = (Machining and Operating Rate*(Reference Cutting Velocity/(2*pi*Outer Radius of Workpiece*Rotational Frequency of Spindle))^(1/Taylor's Tool Life Exponent)*((1+Taylor's Tool Life Exponent)/(1-Taylor's Tool Life Exponent))*((1-Workpiece Radius Ratio)/(1-Workpiece Radius Ratio^((Taylor's Tool Life Exponent+1)/Taylor's Tool Life Exponent)))*Maximum Tool Life)-Cost of a Tool
Cost of 1 Tool given Optimum Spindle Speed
​ Go Cost of a Tool = (Machining and Operating Rate*(Reference Cutting Velocity/(2*pi*Outer Radius of Workpiece*Rotational Frequency of Spindle))^(1/Taylor's Tool Life Exponent)*((1+Taylor's Tool Life Exponent)/(1-Taylor's Tool Life Exponent))*((1-Workpiece Radius Ratio)/(1-Workpiece Radius Ratio^((Taylor's Tool Life Exponent+1)/Taylor's Tool Life Exponent)))*Maximum Tool Life)-Time to Change One Tool
Tool Changing Cost given Optimum Spindle Speed
​ Go Cost of Changing Each Tool = ((Cost of a Tool*Maximum Tool Life)/((Rotational Frequency of Spindle*2*pi*Outer Radius of Workpiece/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent))*(1-Taylor's Tool Life Exponent)/((1+Taylor's Tool Life Exponent)*(1-Workpiece Radius Ratio))))-Cost of a Tool
Optimum Spindle Speed given Tool Changing Cost
​ Go Rotational Frequency of Spindle = (Reference Cutting Velocity/(2*pi*Outer Radius of Workpiece))*(((1+Taylor's Tool Life Exponent)*Cost of a Tool*Maximum Tool Life*(1-Workpiece Radius Ratio))/((1-Taylor's Tool Life Exponent)*(Cost of Changing Each Tool+Cost of a Tool)*(1-Workpiece Radius Ratio^((1+Taylor's Tool Life Exponent)/Taylor's Tool Life Exponent))))^Taylor's Tool Life Exponent
Taylor's Exponent given Cutting Speed for Constant-Cutting-Speed Operation
​ Go Taylor's Tool Life Exponent = ln(Cutting Velocity/Reference Cutting Velocity)/ln(Reference Tool Life/(Tool Life*Time Proportion of Cutting Edge))
Time for Facing given Instantaneous Cutting Speed
​ Go Process Time = (Outer Radius of Workpiece-(Cutting Velocity/(2*pi*Rotational Frequency of Spindle)))/(Rotational Frequency of Spindle*Feed)
Feed given Instantaneous Cutting Speed
​ Go Feed = (Outer Radius of Workpiece-(Cutting Velocity/(2*pi*Rotational Frequency of Spindle)))/(Rotational Frequency of Spindle*Process Time)
Instantaneous Cutting Speed given Feed
​ Go Cutting Velocity = 2*pi*Rotational Frequency of Spindle*(Outer Radius of Workpiece-Rotational Frequency of Spindle*Feed*Process Time)
Reference Cutting Velocity given Rate of Increase of Wear-Land Width
​ Go Reference Cutting Velocity = Cutting Velocity/((Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent)
Cutting Velocity given Rate of Increase of Wear-Land Width
​ Go Cutting Velocity = Reference Cutting Velocity*(Rate of Increase of Wear Land Width*Reference Tool Life/Maximum Wear Land Width)^Taylor's Tool Life Exponent
Time Proportion of Edge given Cutting Speed for Constant-Cutting-Speed Operation
​ Go Time Proportion of Cutting Edge = Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Tool Life
Tool Life given Cutting Speed for Constant-Cutting-Speed Operation
​ Go Tool Life = Reference Tool Life*((Reference Cutting Velocity/Cutting Velocity)^(1/Taylor's Tool Life Exponent))/Time Proportion of Cutting Edge
Reference Cutting Velocity given Cutting Velocity for Constant-Cutting-Speed Operation
​ Go Reference Cutting Velocity = Cutting Velocity/((Reference Tool Life/(Tool Life*Time Proportion of Cutting Edge))^Taylor's Tool Life Exponent)
Reference Tool Life given Cutting Speed for Constant-Cutting-Speed Operation
​ Go Reference Tool Life = (Cutting Velocity/Reference Cutting Velocity)^(1/Taylor's Tool Life Exponent)*Time Proportion of Cutting Edge*Tool Life
Cutting Speed for Constant-Cutting-Speed Operation
​ Go Cutting Velocity = (Reference Tool Life/(Tool Life*Time Proportion of Cutting Edge))^Taylor's Tool Life Exponent*Reference Cutting Velocity
Rotational Frequency of Spindle given Cutting Speed
​ Go Rotational Frequency of Spindle = Cutting Velocity/(2*pi*Instantaneous Radius for Cut)
Instantaneous Cutting Speed
​ Go Cutting Velocity = 2*pi*Rotational Frequency of Spindle*Instantaneous Radius for Cut

Feed given Instantaneous Cutting Speed Formula

Feed = (Outer Radius of Workpiece-(Cutting Velocity/(2*pi*Rotational Frequency of Spindle)))/(Rotational Frequency of Spindle*Process Time)
f = (Ro-(V/(2*pi*ωs)))/(ωs*t)

Main Spindle Errors

Accuracy of spindle error measurement is affected by inherent error sources such as:
1. Sensor offset
2. Thermal drift of ​spindle
3. Centering error
4. Form error of the target surface installed in the spindle.

How to Calculate Feed given Instantaneous Cutting Speed?

Feed given Instantaneous Cutting Speed calculator uses Feed = (Outer Radius of Workpiece-(Cutting Velocity/(2*pi*Rotational Frequency of Spindle)))/(Rotational Frequency of Spindle*Process Time) to calculate the Feed, The Feed given Instantaneous Cutting Speed is a method to determine the feed to be given for a Machining Tool when working under a given Cutting Speed of the Tool. The feed refers to the linear distance the cutting tool travels along the workpiece surface per revolution or per unit of time. It's a crucial parameter that, along with the cutting speed (or velocity) and depth of cut, determines the material removal rate and the quality of the machined surface. Feed is denoted by f symbol.

How to calculate Feed given Instantaneous Cutting Speed using this online calculator? To use this online calculator for Feed given Instantaneous Cutting Speed, enter Outer Radius of Workpiece (Ro), Cutting Velocity (V), Rotational Frequency of Spindle s) & Process Time (t) and hit the calculate button. Here is how the Feed given Instantaneous Cutting Speed calculation can be explained with given input values -> 15785.9 = (1-(0.133333333333333/(2*pi*10)))/(10*331.692).

FAQ

What is Feed given Instantaneous Cutting Speed?
The Feed given Instantaneous Cutting Speed is a method to determine the feed to be given for a Machining Tool when working under a given Cutting Speed of the Tool. The feed refers to the linear distance the cutting tool travels along the workpiece surface per revolution or per unit of time. It's a crucial parameter that, along with the cutting speed (or velocity) and depth of cut, determines the material removal rate and the quality of the machined surface and is represented as f = (Ro-(V/(2*pi*ωs)))/(ωs*t) or Feed = (Outer Radius of Workpiece-(Cutting Velocity/(2*pi*Rotational Frequency of Spindle)))/(Rotational Frequency of Spindle*Process Time). Outer Radius of Workpiece is the distance from the center of rotation to the outermost surface of the workpiece being machined, The Cutting Velocity is the tangential velocity at the periphery of the cutter or workpiece (whichever is rotating), Rotational Frequency of Spindle is the speed at which the spindle of a machine tool rotates during machining operations. It is typically measured in revolutions per minute & Process Time refers to the duration it takes to complete a specific operation or set of operations involved in the manufacturing process.
How to calculate Feed given Instantaneous Cutting Speed?
The Feed given Instantaneous Cutting Speed is a method to determine the feed to be given for a Machining Tool when working under a given Cutting Speed of the Tool. The feed refers to the linear distance the cutting tool travels along the workpiece surface per revolution or per unit of time. It's a crucial parameter that, along with the cutting speed (or velocity) and depth of cut, determines the material removal rate and the quality of the machined surface is calculated using Feed = (Outer Radius of Workpiece-(Cutting Velocity/(2*pi*Rotational Frequency of Spindle)))/(Rotational Frequency of Spindle*Process Time). To calculate Feed given Instantaneous Cutting Speed, you need Outer Radius of Workpiece (Ro), Cutting Velocity (V), Rotational Frequency of Spindle s) & Process Time (t). With our tool, you need to enter the respective value for Outer Radius of Workpiece, Cutting Velocity, Rotational Frequency of Spindle & Process Time and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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