Estimated Tool Changing Time for Disposable-Insert Tool Solution

STEP 0: Pre-Calculation Summary
Formula Used
Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges Used Per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges Used Per Insert
tc = (ti*(CEavg-1)+tr)/CEavg
This formula uses 4 Variables
Variables Used
Time to Change One Tool - (Measured in Second) - Time to Change One Tool is the measure of time it takes to change one tool during machining.
Time to Insert Index - (Measured in Second) - Time to Insert Index is the time required to insert the tool in an index.
Average Number of Cutting Edges Used Per Insert - Average Number of Cutting Edges Used Per Insert is the supposed count of cutting edges that engaged during insertion into the holder.
Time to Replace Index - (Measured in Second) - Time to Replace Index is the time required to replace the index itself.
STEP 1: Convert Input(s) to Base Unit
Time to Insert Index: 4.45 Minute --> 267 Second (Check conversion ​here)
Average Number of Cutting Edges Used Per Insert: 8.272727 --> No Conversion Required
Time to Replace Index: 9 Minute --> 540 Second (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
tc = (ti*(CEavg-1)+tr)/CEavg --> (267*(8.272727-1)+540)/8.272727
Evaluating ... ...
tc = 300.000001087912
STEP 3: Convert Result to Output's Unit
300.000001087912 Second -->5.00000001813187 Minute (Check conversion ​here)
FINAL ANSWER
5.00000001813187 5 Minute <-- Time to Change One Tool
(Calculation completed in 00.005 seconds)

Credits

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Created by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Verified by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Disposable Insert Calculators

Time to Index Insert given Tool Changing Time for Disposable-Insert Tool
​ LaTeX ​ Go Time to Insert Index = (Time to Change One Tool*Average Number of Cutting Edges Used Per Insert-Time to Replace Index)/(Average Number of Cutting Edges Used Per Insert-1)
Estimated Tool Changing Time for Disposable-Insert Tool
​ LaTeX ​ Go Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges Used Per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges Used Per Insert
Time to Replace Insert given Tool Changing Time for Disposable-Insert Tool
​ LaTeX ​ Go Time to Replace Index = Time to Change One Tool*Average Number of Cutting Edges Used Per Insert-Time to Insert Index*(Average Number of Cutting Edges Used Per Insert-1)
Average Cutting Edges per insert given Tool Changing Time
​ LaTeX ​ Go Average Number of Cutting Edges Used Per Insert = (Time to Replace Index-Time to Insert Index)/(Time to Change One Tool-Time to Insert Index)

Estimated Tool Changing Time for Disposable-Insert Tool Formula

​LaTeX ​Go
Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges Used Per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges Used Per Insert
tc = (ti*(CEavg-1)+tr)/CEavg

Tool-Changing Time

The Total Tool-Changing Time comprises the time required to remove the tool from the machine, place a new tool in the machine, set the new tool in its correct position, and restart the machining process.

How to Calculate Estimated Tool Changing Time for Disposable-Insert Tool?

Estimated Tool Changing Time for Disposable-Insert Tool calculator uses Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges Used Per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges Used Per Insert to calculate the Time to Change One Tool, The Estimated Tool Changing Time for Disposable-Insert Tool is defined as the total time it takes to change one disposable-insert tool to start machining again. Time to Change One Tool is denoted by tc symbol.

How to calculate Estimated Tool Changing Time for Disposable-Insert Tool using this online calculator? To use this online calculator for Estimated Tool Changing Time for Disposable-Insert Tool, enter Time to Insert Index (ti), Average Number of Cutting Edges Used Per Insert (CEavg) & Time to Replace Index (tr) and hit the calculate button. Here is how the Estimated Tool Changing Time for Disposable-Insert Tool calculation can be explained with given input values -> 0.08175 = (267*(8.272727-1)+540)/8.272727.

FAQ

What is Estimated Tool Changing Time for Disposable-Insert Tool?
The Estimated Tool Changing Time for Disposable-Insert Tool is defined as the total time it takes to change one disposable-insert tool to start machining again and is represented as tc = (ti*(CEavg-1)+tr)/CEavg or Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges Used Per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges Used Per Insert. Time to Insert Index is the time required to insert the tool in an index, Average Number of Cutting Edges Used Per Insert is the supposed count of cutting edges that engaged during insertion into the holder & Time to Replace Index is the time required to replace the index itself.
How to calculate Estimated Tool Changing Time for Disposable-Insert Tool?
The Estimated Tool Changing Time for Disposable-Insert Tool is defined as the total time it takes to change one disposable-insert tool to start machining again is calculated using Time to Change One Tool = (Time to Insert Index*(Average Number of Cutting Edges Used Per Insert-1)+Time to Replace Index)/Average Number of Cutting Edges Used Per Insert. To calculate Estimated Tool Changing Time for Disposable-Insert Tool, you need Time to Insert Index (ti), Average Number of Cutting Edges Used Per Insert (CEavg) & Time to Replace Index (tr). With our tool, you need to enter the respective value for Time to Insert Index, Average Number of Cutting Edges Used Per Insert & Time to Replace Index and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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