Density of Material using Average Temperature rise of Chip from Secondary Deformation Solution

STEP 0: Pre-Calculation Summary
Formula Used
Density of Work Piece From Secondary Deformation = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Average Temp Rise of Chip in Secondary Shear Zone*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
ρsec = Pf/(C*θf*Vcut*ac*dcut)
This formula uses 7 Variables
Variables Used
Density of Work Piece From Secondary Deformation - (Measured in Kilogram per Cubic Meter) - Density of Work Piece From Secondary Deformation is the mass per unit volume ratio of the material of workpiece after secondary deformation.
Rate of Heat Generation in Secondary Shear Zone - (Measured in Watt) - The Rate of Heat Generation in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip tool contact region.
Specific Heat Capacity of Workpiece - (Measured in Joule per Kilogram per K) - The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius.
Average Temp Rise of Chip in Secondary Shear Zone - (Measured in Kelvin) - The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone.
Cutting Speed - (Measured in Meter per Second) - Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).
Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Depth of Cut - (Measured in Meter) - Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
STEP 1: Convert Input(s) to Base Unit
Rate of Heat Generation in Secondary Shear Zone: 400 Watt --> 400 Watt No Conversion Required
Specific Heat Capacity of Workpiece: 502 Joule per Kilogram per K --> 502 Joule per Kilogram per K No Conversion Required
Average Temp Rise of Chip in Secondary Shear Zone: 88.5 Degree Celsius --> 88.5 Kelvin (Check conversion ​here)
Cutting Speed: 2 Meter per Second --> 2 Meter per Second No Conversion Required
Undeformed Chip Thickness: 0.25 Millimeter --> 0.00025 Meter (Check conversion ​here)
Depth of Cut: 2.5 Millimeter --> 0.0025 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ρsec = Pf/(C*θf*Vcut*ac*dcut) --> 400/(502*88.5*2*0.00025*0.0025)
Evaluating ... ...
ρsec = 7202.82710964053
STEP 3: Convert Result to Output's Unit
7202.82710964053 Kilogram per Cubic Meter --> No Conversion Required
FINAL ANSWER
7202.82710964053 7202.827 Kilogram per Cubic Meter <-- Density of Work Piece From Secondary Deformation
(Calculation completed in 00.020 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
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Verified by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Temperature Rise Calculators

Density of Material using Average Temperature Rise of material under Primary Shear Zone
​ LaTeX ​ Go Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Specific Heat given Average Temperature Rise of Material under Primary Shear Zone
​ LaTeX ​ Go Specific Heat Capacity of Workpiece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Average Temperature Rise*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Cutting Speed given Average Temperature Rise of Material under Primary Shear Zone
​ LaTeX ​ Go Cutting Speed = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Average Temperature Rise*Undeformed Chip Thickness*Depth of Cut)
Average Temperature Rise of Material under Primary Deformation Zone
​ LaTeX ​ Go Average Temperature Rise = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Density of Material using Average Temperature rise of Chip from Secondary Deformation Formula

​LaTeX ​Go
Density of Work Piece From Secondary Deformation = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Average Temp Rise of Chip in Secondary Shear Zone*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
ρsec = Pf/(C*θf*Vcut*ac*dcut)

What is density of workpiece?

Density is a measure of mass per volume. The average density of an object equals its total mass divided by its total volume. An object made from a comparatively dense material (such as iron) will have less volume than an object of equal mass made from some less dense substance (such as water).

How to Calculate Density of Material using Average Temperature rise of Chip from Secondary Deformation?

Density of Material using Average Temperature rise of Chip from Secondary Deformation calculator uses Density of Work Piece From Secondary Deformation = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Average Temp Rise of Chip in Secondary Shear Zone*Cutting Speed*Undeformed Chip Thickness*Depth of Cut) to calculate the Density of Work Piece From Secondary Deformation, The Density of material using Average Temperature rise of chip from Secondary Deformation is defined as the ratio of the mass of the chip formed per unit of the volume of the chip. Density of Work Piece From Secondary Deformation is denoted by ρsec symbol.

How to calculate Density of Material using Average Temperature rise of Chip from Secondary Deformation using this online calculator? To use this online calculator for Density of Material using Average Temperature rise of Chip from Secondary Deformation, enter Rate of Heat Generation in Secondary Shear Zone (Pf), Specific Heat Capacity of Workpiece (C), Average Temp Rise of Chip in Secondary Shear Zone f), Cutting Speed (Vcut), Undeformed Chip Thickness (ac) & Depth of Cut (dcut) and hit the calculate button. Here is how the Density of Material using Average Temperature rise of Chip from Secondary Deformation calculation can be explained with given input values -> 7202.827 = 400/(502*88.5*2*0.00025*0.0025).

FAQ

What is Density of Material using Average Temperature rise of Chip from Secondary Deformation?
The Density of material using Average Temperature rise of chip from Secondary Deformation is defined as the ratio of the mass of the chip formed per unit of the volume of the chip and is represented as ρsec = Pf/(C*θf*Vcut*ac*dcut) or Density of Work Piece From Secondary Deformation = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Average Temp Rise of Chip in Secondary Shear Zone*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). The Rate of Heat Generation in Secondary Shear Zone is the rate of heat generation in the area surrounding the chip tool contact region, The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius, The Average Temp Rise of Chip in Secondary Shear Zone is defined as the amount of temperature rise in the secondary shear zone, Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute), Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces & Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
How to calculate Density of Material using Average Temperature rise of Chip from Secondary Deformation?
The Density of material using Average Temperature rise of chip from Secondary Deformation is defined as the ratio of the mass of the chip formed per unit of the volume of the chip is calculated using Density of Work Piece From Secondary Deformation = Rate of Heat Generation in Secondary Shear Zone/(Specific Heat Capacity of Workpiece*Average Temp Rise of Chip in Secondary Shear Zone*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). To calculate Density of Material using Average Temperature rise of Chip from Secondary Deformation, you need Rate of Heat Generation in Secondary Shear Zone (Pf), Specific Heat Capacity of Workpiece (C), Average Temp Rise of Chip in Secondary Shear Zone f), Cutting Speed (Vcut), Undeformed Chip Thickness (ac) & Depth of Cut (dcut). With our tool, you need to enter the respective value for Rate of Heat Generation in Secondary Shear Zone, Specific Heat Capacity of Workpiece, Average Temp Rise of Chip in Secondary Shear Zone, Cutting Speed, Undeformed Chip Thickness & Depth of Cut and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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