Density of Material using Average Temperature Rise of material under Primary Shear Zone Solution

STEP 0: Pre-Calculation Summary
Formula Used
Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
ρwp = ((1-Γ)*Ps)/(θavg*C*Vcut*ac*dcut)
This formula uses 8 Variables
Variables Used
Density of Work Piece - (Measured in Kilogram per Cubic Meter) - Density of Work Piece is the mass per unit volume ratio of the material of workpiece.
Fraction of Heat Conducted into The Workpiece - Fraction of Heat Conducted into The Workpiece defined as a portion of specimen which is conducted to the workpiece, so, this portion will not cause a temperature increase in the chip.
Rate of Heat Generation in Primary Shear Zone - (Measured in Watt) - The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining.
Average Temperature Rise - (Measured in Kelvin) - Average Temperature Rise is defined as the actual amount of increase in the temperature.
Specific Heat Capacity of Workpiece - (Measured in Joule per Kilogram per K) - The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius.
Cutting Speed - (Measured in Meter per Second) - Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute).
Undeformed Chip Thickness - (Measured in Meter) - Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces.
Depth of Cut - (Measured in Meter) - Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
STEP 1: Convert Input(s) to Base Unit
Fraction of Heat Conducted into The Workpiece: 0.1 --> No Conversion Required
Rate of Heat Generation in Primary Shear Zone: 1380 Watt --> 1380 Watt No Conversion Required
Average Temperature Rise: 274.9 Degree Celsius --> 274.9 Kelvin (Check conversion ​here)
Specific Heat Capacity of Workpiece: 502 Joule per Kilogram per K --> 502 Joule per Kilogram per K No Conversion Required
Cutting Speed: 2 Meter per Second --> 2 Meter per Second No Conversion Required
Undeformed Chip Thickness: 0.25 Millimeter --> 0.00025 Meter (Check conversion ​here)
Depth of Cut: 2.5 Millimeter --> 0.0025 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ρwp = ((1-Γ)*Ps)/(θavg*C*Vcut*ac*dcut) --> ((1-0.1)*1380)/(274.9*502*2*0.00025*0.0025)
Evaluating ... ...
ρwp = 7200.01043479773
STEP 3: Convert Result to Output's Unit
7200.01043479773 Kilogram per Cubic Meter --> No Conversion Required
FINAL ANSWER
7200.01043479773 7200.01 Kilogram per Cubic Meter <-- Density of Work Piece
(Calculation completed in 00.004 seconds)

Credits

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Created by Parul Keshav
National Institute of Technology (NIT), Srinagar
Parul Keshav has created this Calculator and 300+ more calculators!
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Verified by Kumar Siddhant
Indian Institute of Information Technology, Design and Manufacturing (IIITDM), Jabalpur
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Temperature Rise Calculators

Density of Material using Average Temperature Rise of material under Primary Shear Zone
​ LaTeX ​ Go Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Specific Heat given Average Temperature Rise of Material under Primary Shear Zone
​ LaTeX ​ Go Specific Heat Capacity of Workpiece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Average Temperature Rise*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
Cutting Speed given Average Temperature Rise of Material under Primary Shear Zone
​ LaTeX ​ Go Cutting Speed = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Average Temperature Rise*Undeformed Chip Thickness*Depth of Cut)
Average Temperature Rise of Material under Primary Deformation Zone
​ LaTeX ​ Go Average Temperature Rise = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Density of Work Piece*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)

Density of Material using Average Temperature Rise of material under Primary Shear Zone Formula

​LaTeX ​Go
Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut)
ρwp = ((1-Γ)*Ps)/(θavg*C*Vcut*ac*dcut)

what is Density?

Density is a measure of mass per volume. The average density of an object equals its total mass divided by its total volume. An object made from a comparatively dense material (such as iron) will have less volume than an object of equal mass made from some less dense substance (such as water).

How to Calculate Density of Material using Average Temperature Rise of material under Primary Shear Zone?

Density of Material using Average Temperature Rise of material under Primary Shear Zone calculator uses Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut) to calculate the Density of Work Piece, The Density of Material using Average Temperature rise of material under Primary Shear Zone is defined as the ratio of mass per unit volume of the workpiece. Density of Work Piece is denoted by ρwp symbol.

How to calculate Density of Material using Average Temperature Rise of material under Primary Shear Zone using this online calculator? To use this online calculator for Density of Material using Average Temperature Rise of material under Primary Shear Zone, enter Fraction of Heat Conducted into The Workpiece (Γ), Rate of Heat Generation in Primary Shear Zone (Ps), Average Temperature Rise avg), Specific Heat Capacity of Workpiece (C), Cutting Speed (Vcut), Undeformed Chip Thickness (ac) & Depth of Cut (dcut) and hit the calculate button. Here is how the Density of Material using Average Temperature Rise of material under Primary Shear Zone calculation can be explained with given input values -> 7200.01 = ((1-0.1)*1380)/(274.9*502*2*0.00025*0.0025).

FAQ

What is Density of Material using Average Temperature Rise of material under Primary Shear Zone?
The Density of Material using Average Temperature rise of material under Primary Shear Zone is defined as the ratio of mass per unit volume of the workpiece and is represented as ρwp = ((1-Γ)*Ps)/(θavg*C*Vcut*ac*dcut) or Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). Fraction of Heat Conducted into The Workpiece defined as a portion of specimen which is conducted to the workpiece, so, this portion will not cause a temperature increase in the chip, The Rate of Heat Generation in Primary Shear Zone is the heat transfer rate in the narrow zone surrounding the shear plane in machining, Average Temperature Rise is defined as the actual amount of increase in the temperature, The Specific Heat Capacity of Workpiece is the amount of heat per unit mass required to raise the temperature by one degree Celsius, Cutting Speed is defined as the speed at which the work moves with respect to the tool (usually measured in feet per minute), Undeformed Chip Thickness in milling is defined as the distance between two consecutive cut surfaces & Depth of Cut is the tertiary cutting motion that provides a necessary depth of material that is required to remove by machining. It is usually given in the third perpendicular direction.
How to calculate Density of Material using Average Temperature Rise of material under Primary Shear Zone?
The Density of Material using Average Temperature rise of material under Primary Shear Zone is defined as the ratio of mass per unit volume of the workpiece is calculated using Density of Work Piece = ((1-Fraction of Heat Conducted into The Workpiece)*Rate of Heat Generation in Primary Shear Zone)/(Average Temperature Rise*Specific Heat Capacity of Workpiece*Cutting Speed*Undeformed Chip Thickness*Depth of Cut). To calculate Density of Material using Average Temperature Rise of material under Primary Shear Zone, you need Fraction of Heat Conducted into The Workpiece (Γ), Rate of Heat Generation in Primary Shear Zone (Ps), Average Temperature Rise avg), Specific Heat Capacity of Workpiece (C), Cutting Speed (Vcut), Undeformed Chip Thickness (ac) & Depth of Cut (dcut). With our tool, you need to enter the respective value for Fraction of Heat Conducted into The Workpiece, Rate of Heat Generation in Primary Shear Zone, Average Temperature Rise, Specific Heat Capacity of Workpiece, Cutting Speed, Undeformed Chip Thickness & Depth of Cut and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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