Depth of dress from Lindsay semiempirical analysis Solution

STEP 0: Pre-Calculation Summary
Formula Used
Depth of Dress = (((Wheel Removal Parameter*Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42)/(7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*Feed^0.58*Surface Speed of Wheel))-1)*3*Feed/4
ad = (((Λt*de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42)/(7.93*100000*(vw/vt)^0.158*f^0.58*vt))-1)*3*f/4
This formula uses 9 Variables
Variables Used
Depth of Dress - (Measured in Meter) - Depth of Dress in the dressing process is defined as the amount displacement of the dressing tool towards the workpiece.
Wheel Removal Parameter - The Wheel Removal Parameter is the ratio of the volume of wheel removed per unit time per unit thrust force.
Equivalent Wheel Diameter - (Measured in Meter) - Equivalent Wheel Diameter is the diameter of the grinding wheel used in plunge surface that would give the same length of work wheel contact for the same feed speed.
Percentage Volume of Bond Material in Grinding - The Percentage Volume of Bond Material in Grinding refers to the proportion of the total volume of the grinding wheel that is occupied by the bond material.
Grain Diameter of The Grinding wheel - (Measured in Meter) - Grain Diameter of The Grinding wheel is defined as the actual diameter of the grain of the grinding wheel used in grinding operation.
Rockwell Hardness Number - The Rockwell Hardness Number is directly related to the indentation hardness of the plastic material (i.e., the higher the reading of Rockwell Hardness Number ,the harder the material is).
Surface Speed of Workpiece - (Measured in Meter per Second) - Surface Speed of Workpiece is the speed of the surface rotating with respect to grinding tool.
Surface Speed of Wheel - (Measured in Meter per Second) - Surface speed of wheel is defined as the speed of the surface of the wheel which is used for grinding.
Feed - (Measured in Meter) - The Feed is the distance from the cutting tool advances along the length of the work for every revolution of the spindle.
STEP 1: Convert Input(s) to Base Unit
Wheel Removal Parameter: 2.4 --> No Conversion Required
Equivalent Wheel Diameter: 40 Millimeter --> 0.04 Meter (Check conversion ​here)
Percentage Volume of Bond Material in Grinding: 16 --> No Conversion Required
Grain Diameter of The Grinding wheel: 7 Millimeter --> 0.007 Meter (Check conversion ​here)
Rockwell Hardness Number: 20 --> No Conversion Required
Surface Speed of Workpiece: 100 Millimeter per Second --> 0.1 Meter per Second (Check conversion ​here)
Surface Speed of Wheel: 4.8 Millimeter per Second --> 0.0048 Meter per Second (Check conversion ​here)
Feed: 0.9 Millimeter --> 0.0009 Meter (Check conversion ​here)
STEP 2: Evaluate Formula
Substituting Input Values in Formula
ad = (((Λt*de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42)/(7.93*100000*(vw/vt)^0.158*f^0.58*vt))-1)*3*f/4 --> (((2.4*0.04^0.14*16^0.47*0.007^0.13*20^1.42)/(7.93*100000*(0.1/0.0048)^0.158*0.0009^0.58*0.0048))-1)*3*0.0009/4
Evaluating ... ...
ad = 0.000657680918744346
STEP 3: Convert Result to Output's Unit
0.000657680918744346 Meter -->0.657680918744346 Millimeter (Check conversion ​here)
FINAL ANSWER
0.657680918744346 0.657681 Millimeter <-- Depth of Dress
(Calculation completed in 00.020 seconds)

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National Institute of Technology (NIT), Srinagar
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Lindsay Semiempirical Analysis Calculators

Equivalent wheel diameter from Lindsay's semiempirical analysis
​ LaTeX ​ Go Equivalent Wheel Diameter = ((7.93*100000*((Surface Speed of Workpiece/Surface Speed of Wheel)^0.158)*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Wheel Removal Parameter*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42))^(100/14)
Percentage Volume of Bond material from Lindsay's semiempirical analysis
​ LaTeX ​ Go Percentage Volume of Bond Material in Grinding = ((7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Equivalent Wheel Diameter^0.14*Wheel Removal Parameter*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42))^(100/47)
Grain diameter from Lindsay's semiempirical analysis
​ LaTeX ​ Go Grain Diameter of The Grinding wheel = ((7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Wheel Removal Parameter*Rockwell Hardness Number^1.42))^(100/13)
Wheel removal parameter from Lindsay's semiempirical analysis
​ LaTeX ​ Go Wheel Removal Parameter = (7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*(1+(4*Depth of Dress/(3*Feed)))*Feed^0.58*Surface Speed of Wheel)/(Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42)

Depth of dress from Lindsay semiempirical analysis Formula

​LaTeX ​Go
Depth of Dress = (((Wheel Removal Parameter*Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42)/(7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*Feed^0.58*Surface Speed of Wheel))-1)*3*Feed/4
ad = (((Λt*de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42)/(7.93*100000*(vw/vt)^0.158*f^0.58*vt))-1)*3*f/4

Why dressing of wheel is necessary for grinding?

The objective of dressing the wheel is to: True the wheel by knocking abrasive particles from the wheel's surface and making the wheel concentric. This minimizes vibration and improves surface finish, eliminating the vibration of the out-of-balance wheel across the workpiece's surface.

How to Calculate Depth of dress from Lindsay semiempirical analysis?

Depth of dress from Lindsay semiempirical analysis calculator uses Depth of Dress = (((Wheel Removal Parameter*Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42)/(7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*Feed^0.58*Surface Speed of Wheel))-1)*3*Feed/4 to calculate the Depth of Dress, The Depth of dress from Lindsay semiempirical analysis in the dressing process is defined as the amount displacement of the dressing tool towards the workpiece. Depth of Dress is denoted by ad symbol.

How to calculate Depth of dress from Lindsay semiempirical analysis using this online calculator? To use this online calculator for Depth of dress from Lindsay semiempirical analysis, enter Wheel Removal Parameter t), Equivalent Wheel Diameter (de), Percentage Volume of Bond Material in Grinding (Vb), Grain Diameter of The Grinding wheel (dg), Rockwell Hardness Number (Nhardness), Surface Speed of Workpiece (vw), Surface Speed of Wheel (vt) & Feed (f) and hit the calculate button. Here is how the Depth of dress from Lindsay semiempirical analysis calculation can be explained with given input values -> 657.6809 = (((2.4*0.04^0.14*16^0.47*0.007^0.13*20^1.42)/(7.93*100000*(0.1/0.0048)^0.158*0.0009^0.58*0.0048))-1)*3*0.0009/4.

FAQ

What is Depth of dress from Lindsay semiempirical analysis?
The Depth of dress from Lindsay semiempirical analysis in the dressing process is defined as the amount displacement of the dressing tool towards the workpiece and is represented as ad = (((Λt*de^0.14*Vb^0.47*dg^0.13*Nhardness^1.42)/(7.93*100000*(vw/vt)^0.158*f^0.58*vt))-1)*3*f/4 or Depth of Dress = (((Wheel Removal Parameter*Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42)/(7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*Feed^0.58*Surface Speed of Wheel))-1)*3*Feed/4. The Wheel Removal Parameter is the ratio of the volume of wheel removed per unit time per unit thrust force, Equivalent Wheel Diameter is the diameter of the grinding wheel used in plunge surface that would give the same length of work wheel contact for the same feed speed, The Percentage Volume of Bond Material in Grinding refers to the proportion of the total volume of the grinding wheel that is occupied by the bond material, Grain Diameter of The Grinding wheel is defined as the actual diameter of the grain of the grinding wheel used in grinding operation, The Rockwell Hardness Number is directly related to the indentation hardness of the plastic material (i.e., the higher the reading of Rockwell Hardness Number ,the harder the material is), Surface Speed of Workpiece is the speed of the surface rotating with respect to grinding tool, Surface speed of wheel is defined as the speed of the surface of the wheel which is used for grinding & The Feed is the distance from the cutting tool advances along the length of the work for every revolution of the spindle.
How to calculate Depth of dress from Lindsay semiempirical analysis?
The Depth of dress from Lindsay semiempirical analysis in the dressing process is defined as the amount displacement of the dressing tool towards the workpiece is calculated using Depth of Dress = (((Wheel Removal Parameter*Equivalent Wheel Diameter^0.14*Percentage Volume of Bond Material in Grinding^0.47*Grain Diameter of The Grinding wheel^0.13*Rockwell Hardness Number^1.42)/(7.93*100000*(Surface Speed of Workpiece/Surface Speed of Wheel)^0.158*Feed^0.58*Surface Speed of Wheel))-1)*3*Feed/4. To calculate Depth of dress from Lindsay semiempirical analysis, you need Wheel Removal Parameter t), Equivalent Wheel Diameter (de), Percentage Volume of Bond Material in Grinding (Vb), Grain Diameter of The Grinding wheel (dg), Rockwell Hardness Number (Nhardness), Surface Speed of Workpiece (vw), Surface Speed of Wheel (vt) & Feed (f). With our tool, you need to enter the respective value for Wheel Removal Parameter, Equivalent Wheel Diameter, Percentage Volume of Bond Material in Grinding, Grain Diameter of The Grinding wheel, Rockwell Hardness Number, Surface Speed of Workpiece, Surface Speed of Wheel & Feed and hit the calculate button. You can also select the units (if any) for Input(s) and the Output as well.
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